1991 Cherokee 4.0 5spd runs horrible
#1
1991 Cherokee 4.0 5spd runs horrible
I have good compression good fuel pressure replaced distributor plugs plug wires cps throttle body sensor checked timing chain. It starts right up but runs really rough has bad backfire. All happened after I replaced the clutch and flywheel. It’s been downhill from there. Buddy was leaning towards ecu
#2
CF Veteran
Joined: Nov 2017
Posts: 3,700
Likes: 236
From: Groton, MA
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
Did it happen DIRECTLY after replacing the flywheel??
If so, I would suspect that the new flywheel was not correct and it's getting bad readings from the CPS... what kind of replacement was it?? Original manual flywheel to aftermarket new? Original to used but better original?
Edit--- I'm sure it's not the answer you want to hear, and I obviously am purely speculating, but my "gut-feel" on a "I replaced my flywheel and after the engine ain't running right" situation is going to result in having to pull the tranny off again to correct.
How and why did you replace the flywheel?? The flywheel is super precision balanced, it needs to be installed correctly (with little room for error), you are supposed to use new bolts and they aint cheap or hardware store type bolts.... lots of room for something to go wrong.. looking back, is there anything that you may have not thought much about at the time that might have been a potential concern?
If so, I would suspect that the new flywheel was not correct and it's getting bad readings from the CPS... what kind of replacement was it?? Original manual flywheel to aftermarket new? Original to used but better original?
Edit--- I'm sure it's not the answer you want to hear, and I obviously am purely speculating, but my "gut-feel" on a "I replaced my flywheel and after the engine ain't running right" situation is going to result in having to pull the tranny off again to correct.
How and why did you replace the flywheel?? The flywheel is super precision balanced, it needs to be installed correctly (with little room for error), you are supposed to use new bolts and they aint cheap or hardware store type bolts.... lots of room for something to go wrong.. looking back, is there anything that you may have not thought much about at the time that might have been a potential concern?
Last edited by PatHenry; 12-10-2020 at 01:28 PM.
#3
All the amateur mechanics are quick to blame the computer, but it's rarely bad.
It's more likely that it's the wrong flywheel, a poor quality flywheel, or you damaged the CPS sensor or wiring by not removing it prior to separating the trans and the engine.
It's more likely that it's the wrong flywheel, a poor quality flywheel, or you damaged the CPS sensor or wiring by not removing it prior to separating the trans and the engine.
#4
Did it happen DIRECTLY after replacing the flywheel??
If so, I would suspect that the new flywheel was not correct and it's getting bad readings from the CPS... what kind of replacement was it?? Original manual flywheel to aftermarket new? Original to used but better original?
Edit--- I'm sure it's not the answer you want to hear, and I obviously am purely speculating, but my "gut-feel" on a "I replaced my flywheel and after the engine ain't running right" situation is going to result in having to pull the tranny off again to correct.
How and why did you replace the flywheel?? The flywheel is super precision balanced, it needs to be installed correctly (with little room for error), you are supposed to use new bolts and they aint cheap or hardware store type bolts.... lots of room for something to go wrong.. looking back, is there anything that you may have not thought much about at the time that might have been a potential concern?
If so, I would suspect that the new flywheel was not correct and it's getting bad readings from the CPS... what kind of replacement was it?? Original manual flywheel to aftermarket new? Original to used but better original?
Edit--- I'm sure it's not the answer you want to hear, and I obviously am purely speculating, but my "gut-feel" on a "I replaced my flywheel and after the engine ain't running right" situation is going to result in having to pull the tranny off again to correct.
How and why did you replace the flywheel?? The flywheel is super precision balanced, it needs to be installed correctly (with little room for error), you are supposed to use new bolts and they aint cheap or hardware store type bolts.... lots of room for something to go wrong.. looking back, is there anything that you may have not thought much about at the time that might have been a potential concern?
and yes ran great then dropped tranny and put it back and boom
Last edited by Codi Patterson; 12-10-2020 at 10:29 PM. Reason: To add to
#5
I replaced the cps and I got the flywheel from orileys
#6
CF Veteran
Joined: Nov 2017
Posts: 3,700
Likes: 236
From: Groton, MA
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
IIRC the FSM has a very specific torquing procedure for the flywheel.... I'd download it for your year and check... cruiser54.com or xjjeeps.com aught to have it for free download.
It's gotta be an issue with your flywheel... probably a minor but important difference in the "nodes" that the CPS uses and/or installation error.
Do you have the old flywheel? Any chance you could clean it up with an emory cloth and reuse it? I have heard of folks reusing the bolts and being OK, so that may or may not be relevent.
It's gotta be an issue with your flywheel... probably a minor but important difference in the "nodes" that the CPS uses and/or installation error.
Do you have the old flywheel? Any chance you could clean it up with an emory cloth and reuse it? I have heard of folks reusing the bolts and being OK, so that may or may not be relevent.
#7
CF Veteran
Joined: Nov 2017
Posts: 3,700
Likes: 236
From: Groton, MA
Year: 1995
Model: Cherokee(XJ)
Engine: I6 4.0L
Did you get a new Mopar CPS? I might try reusing the old one if you still have it before pulling the tranny again if it's aftermarket... I've never replaced a CPS on a manual jeep... never... and that's over 400k miles on a 94 xj, 300k miles on a 00 TJ and 50k or so on a 95 XJ.
I firmly believe CPS failure is a plague of automatics and only automatics due to the higher heat generated.
I firmly believe CPS failure is a plague of automatics and only automatics due to the higher heat generated.
Trending Topics
#8
IIRC the FSM has a very specific torquing procedure for the flywheel.... I'd download it for your year and check... cruiser54.com or xjjeeps.com aught to have it for free download.
It's gotta be an issue with your flywheel... probably a minor but important difference in the "nodes" that the CPS uses and/or installation error.
Do you have the old flywheel? Any chance you could clean it up with an emory cloth and reuse it? I have heard of folks reusing the bolts and being OK, so that may or may not be relevent.
It's gotta be an issue with your flywheel... probably a minor but important difference in the "nodes" that the CPS uses and/or installation error.
Do you have the old flywheel? Any chance you could clean it up with an emory cloth and reuse it? I have heard of folks reusing the bolts and being OK, so that may or may not be relevent.
#9
Did you get a new Mopar CPS? I might try reusing the old one if you still have it before pulling the tranny again if it's aftermarket... I've never replaced a CPS on a manual jeep... never... and that's over 400k miles on a 94 xj, 300k miles on a 00 TJ and 50k or so on a 95 XJ.
I firmly believe CPS failure is a plague of automatics and only automatics due to the higher heat generated.
I firmly believe CPS failure is a plague of automatics and only automatics due to the higher heat generated.
Thread
Thread Starter
Forum
Replies
Last Post
Robert Campbell
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
15
08-05-2018 08:18 PM
PatriotGT
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
9
09-07-2014 08:22 PM
trebor46
Stock Grand Cherokee Tech. All ZJ/WJ/WK Non-modified/stock questions go here!
9
09-07-2012 12:17 AM
thepeaceseeker
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
8
05-16-2012 05:56 PM
Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)