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92 XJ Still getting hot after extensive work.

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Old 08-14-2012, 03:53 PM
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Default 92 XJ Still getting hot after extensive work.

Okay, so my 92 is getting up in the red when I'm wheeling or idling on hot days (88F or so). Here is a list of what has been replaced/fixed in the last six months:

Radiator
Thermostat
Hoses
Water Pump
Fan clutch
Thermo housing temp sensor
Temp sending unit
Wired electric fan to switch (been leaving it on)

I can't think of anything else it could be, I basically have a brand new cooling system. Any ideas are appreciated.
Old 08-14-2012, 04:20 PM
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Where is the thermostat from? Did you replace the radiator cap somewhere along the way?
Old 08-14-2012, 04:30 PM
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And the waterpump, is it the correct type (reverse) and fan clutch (reverse cycle)?
(also, heater getting warm?).
You pretty much have all components addressed, so might be something with the work done?
Old 08-14-2012, 04:32 PM
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You could also try the common upgrade to a ZJ fan clutch
Old 08-15-2012, 02:50 AM
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Heater works great. Thermo is from local advance auto parts, don't remember the brand. Water pump matches the original exactly, as far as I know.

The work was done mostly by me, except the radiator and the coolant flush. The mechanic I use I trust completely.

I will check the cap, but as far as I remember its fairly new.
Old 08-15-2012, 03:13 AM
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Originally Posted by 1996sportXJ
You could also try the common upgrade to a ZJ fan clutch
I was looking at that. Since its also my dd I don't want to sacrifice mileage too much. It really shouldn't get this hot ever, even on hot days. I am hoping to find a fix that keeps mostly stock , without too much modification.
Old 08-15-2012, 06:56 AM
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Upgrade on the fan clutch could possibly influence the overheating positively when idling, but you also state its overheating when driving. Did you check flow in the radiator? I trying to think where this all comes down to, since you replaced almost everything by now...
Old 08-15-2012, 08:32 AM
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Is it boiling over? Have you confirmed the temp with another temp gage or therm gun?
Old 08-15-2012, 10:59 AM
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Originally Posted by mike mike
Is it boiling over? Have you confirmed the temp with another temp gage or therm gun?
Haven't confirmed the temp, not sure about boiling. Will check latet
Old 08-15-2012, 11:44 AM
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If you have an AC condensor you may want to make sure the fins aren't restricted(bent or clogged) blocking air flow through the radiator. Got a shroud on your mech fan?
Old 08-15-2012, 12:01 PM
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My '92 Laredo essentially had the same problem. Original head was cracked. Replacement used head with 145K miles also ran hot no matter what I did, both before and after total rebuild of engine.

Pulled that head off after rebuild. Put another different rebuilt head on it.

After 1000's of hours and 1000's of $$$$, it doesn't run hot any more.

So, it was in the head(s).
Old 08-15-2012, 01:38 PM
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Originally Posted by EZEARL
If you have an AC condensor you may want to make sure the fins aren't restricted(bent or clogged) blocking air flow through the radiator. Got a shroud on your mech fan?
Shroud is good.
Old 08-27-2013, 10:54 PM
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I know this thread is old, but I hate when I stumble on an old thread that got resolved but there is no answer posted.

I ended up needing a new water pump again. Not sure why, but once I did that, everything started cooling again. Never even approaches the red.

Thanks everyone for your help.
Old 08-27-2013, 11:03 PM
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Originally Posted by asuderma
I know this thread is old, but I hate when I stumble on an old thread that got resolved but there is no answer posted.

I ended up needing a new water pump again. Not sure why, but once I did that, everything started cooling again. Never even approaches the red.

Thanks everyone for your help.
Same brand & PN?
Old 08-27-2013, 11:39 PM
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Originally Posted by Turbo X_J
Same brand & PN?
I had no time to fix this one, so I had the mechanic do it. I really don't know if he used the same one. I doubt it is.
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