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add a leaf vs. blocks?

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Old 11-22-2009, 09:11 PM
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the front leaf spring bushing bolts need to be blasted with pb blaster (WD40 doesn't work) from every point you can access.

there is a hole in the bottom of the frame rail that allows you to spray directly onto the bolt threads inside the rail.

this needs to be done for days, or weeks, prior to attempting to remove the rear leaf.

doing this will allow the bolt to be removed without breaking the nut (which is tac-welded to the inside) almost every time...there is no guarantee that you won't break the welds holding that nut, but it's a good bet that you'll be able to remove it.

then, you should use a breaker bar and just work it back and forth, little by little, until it comes out. get the PB blaster in every nook and cranny you can.


if you don't do this, and your xj has a little bit of rust on it, chances are you'll break the tac-welds on the nut inside the frame and then the only solution is to either cut a hole in the floor to get at the nut inside the frame, or cut a hole in the bottom of the frame to get at the nut. this brings the suck.
Old 11-22-2009, 09:58 PM
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Originally Posted by JeepCoMJ
the front leaf spring bushing bolts need to be blasted with pb blaster (WD40 doesn't work) from every point you can access.

there is a hole in the bottom of the frame rail that allows you to spray directly onto the bolt threads inside the rail.

this needs to be done for days, or weeks, prior to attempting to remove the rear leaf.

doing this will allow the bolt to be removed without breaking the nut (which is tac-welded to the inside) almost every time...there is no guarantee that you won't break the welds holding that nut, but it's a good bet that you'll be able to remove it.

then, you should use a breaker bar and just work it back and forth, little by little, until it comes out. get the PB blaster in every nook and cranny you can.


if you don't do this, and your xj has a little bit of rust on it, chances are you'll break the tac-welds on the nut inside the frame and then the only solution is to either cut a hole in the floor to get at the nut inside the frame, or cut a hole in the bottom of the frame to get at the nut. this brings the suck.
That's what I thought. I used Aero Kroil, which is alot stronger than PB, a week before and sprayed it every day. I used almost the entire can. My nuts were fine when I loosened em but the bolt was seized to the metal sleeve in the bushing and nothing could be done about that except cutting them off. It just spun inside the rubber bushing. Once I cut through the leaf spring, bushing, and metal sleeve and split it open a little, the bolt came right out. I don't think any penetrating oil can beat 7 years of salty roads.
Old 11-22-2009, 10:06 PM
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Originally Posted by muddeprived
That's what I thought. I used Aero Kroil, which is alot stronger than PB, a week before and sprayed it every day. I used almost the entire can. My nuts were fine when I loosened em but the bolt was seized to the metal sleeve in the bushing and nothing could be done about that except cutting them off. It just spun inside the rubber bushing. Once I cut through the leaf spring, bushing, and metal sleeve and split it open a little, the bolt came right out. I don't think any penetrating oil can beat 7 years of salty roads.

I've had that happen on my MJ...luckily, I got it to spread enough to put a sawzall in there and cut the bolt. then I used a center punch to hammer the bolt out and salvaged the bushing
Old 11-22-2009, 10:22 PM
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Originally Posted by JeepCoMJ
I've had that happen on my MJ...luckily, I got it to spread enough to put a sawzall in there and cut the bolt. then I used a center punch to hammer the bolt out and salvaged the bushing
That's what I would have done if I had a sawzall. Unfortunately I only had a cut off wheel. It worked though but I wouldn't do it again cuz that flying melting rubber ain't fun to clean off......
Old 11-22-2009, 10:32 PM
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Originally Posted by muddeprived
That's what I would have done if I had a sawzall. Unfortunately I only had a cut off wheel. It worked though but I wouldn't do it again cuz that flying melting rubber ain't fun to clean off......

I had the benefit of having an MJ as well...sawzall the bolt on both sides of spring, and the bolt head and nut fell off. on an xj you'd then have to scratch your head on how to get the remainder of the bolt out of the frame...
Old 11-23-2009, 12:28 AM
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please dont use blocks.. and get the right size shocks

good luck
Old 11-23-2009, 08:36 AM
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Originally Posted by korn9613
"Have you ever seen a leaf spring wrap into an "S" shape when you press on the accelerator? Blocks with old stock leaf springs simply is a problem waiting to happen. We don't give the worst case scenarios, we give advice to avoid what can be a potential problem in the future so they don't waste their money."

cant say i have ever seen a straight six wrap a leaf spring up, id love to see it i you could show me one.
where are you at? if you're near columbus ohio you can come watch mine.

like everyone else is saying, save up for a couple more months and get the full pack... if you don't, you'll be wishing you'd listened to all these guys that have been doing this for years on here.

Last edited by Donnie_K; 11-23-2009 at 08:46 AM.
Old 11-23-2009, 12:29 PM
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Originally Posted by JeepCoMJ
given the proper prep to replace rear springs, you'll get them out w/o replacing the bushings, and w/o wrecking the nut inside.


it should take an hour per side on the front bushings to get them out properly.

if you just go at it to pull the front leaf bolts out, you'll either break the bolts, or break the nut loose inside the frame rail...that's no good.

please do even though its too late in my case i would love to know what if anything did i do wrong...
Old 11-23-2009, 12:34 PM
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Originally Posted by muddeprived
That's what I thought. I used Aero Kroil, which is alot stronger than PB, a week before and sprayed it every day. I used almost the entire can. My nuts were fine when I loosened em but the bolt was seized to the metal sleeve in the bushing and nothing could be done about that except cutting them off. It just spun inside the rubber bushing. Once I cut through the leaf spring, bushing, and metal sleeve and split it open a little, the bolt came right out. I don't think any penetrating oil can beat 7 years of salty roads.
yea i have to agree i was soaking all the bolts i was going to loosen off several days before i used a whole can of pb, my problem now is im waiting for bushing to come into the parts store(had to order them from KC) so i can get them pressed in. i tried using anti-seize and hammering them in (which is impossible) so when i get 2 more bushings i can finally be done with the pain in the *** 2.5" shackle lift!
Old 11-23-2009, 12:44 PM
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i would never use blocks on any rig unless they were the blocks that came from the factory on like say a pick-up. but i would never lift a vehicle using blocks.
Old 11-23-2009, 01:07 PM
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Originally Posted by aircruiser
i would never use blocks on any rig unless they were the blocks that came from the factory on like say a pick-up. but i would never lift a vehicle using blocks.
I wish my buddy followed this. His dode ram has a 5.5" superlift kit on it and uses 5" blocks in the back.
Old 11-23-2009, 01:26 PM
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Originally Posted by muddeprived
I wish my buddy followed this. His dode ram has a 5.5" superlift kit on it and uses 5" blocks in the back.
dang dude thats just wrong..hope he doesnt wheel it
Old 11-23-2009, 03:51 PM
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I would never trust blocks on anything you plan on actually wheeling with and AAL's are cheap, but I've yet to see a set that didn't sag after a few months.
Old 11-23-2009, 06:06 PM
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Originally Posted by xj20004x4
please do even though its too late in my case i would love to know what if anything did i do wrong...

not sure I understand what you're sayin
Old 11-23-2009, 06:31 PM
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Originally Posted by aircruiser
dang dude thats just wrong..hope he doesnt wheel it
He did quite a few times. It held up alright. I guess it's the stiffer dodge ram springs that make it do-able.



He has 35's on it now so I'm sure it'll stress out the springs more.

Last edited by muddeprived; 11-23-2009 at 06:34 PM.


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