AW4 solenoid replacement
#1
AW4 solenoid replacement
Getting ready to replace the solenoids in my 96 XJ. It seems simple enough, (famous last words). My gasket is rubber not cork so my question is, should I use RTV when I replace the cover? If yes, which type? Thanks.
#2
CF Veteran
Joined: May 2012
Posts: 7,964
Likes: 957
From: Lost in the wilds of Virginia
Year: 1998 Classic (I'll get it running soon....) and 02 Grand
Model: Cherokee (XJ)
Engine: 4.0
RTV can get squeezed into the trans, where it hardens, then breaks off, and then the fun begins!
I'd just get a new rubber gasket. Gaskets are much cheaper than transmissions. Folks around here seem to love the Fel-Pro brand.
I'd just get a new rubber gasket. Gaskets are much cheaper than transmissions. Folks around here seem to love the Fel-Pro brand.
#3
A rubber gasket came with the solenoid kit along with a new filter as well. So no RTV, correct?
#5
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 19
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
The hard part is the stupid dipstick tube. If you can spray where it separates ahead of time that might help. Some just cut it and put it back with tubing and clamps.You checked the resistance and found a bad one?
#7
The tranny shifts fine from first to third and then on to fourth. There are no unusual sounds coming from the tranny. I'm just guessing it's the solenoid that controls that shift. The rest shift fine. I've read up a bit on the problem that I'm having and everything indicates a bad #2 solenoid that controls the shift from first to second. Everything was working fine and then one day it stopped shifting. I don't use the XJ off road or abuse it in anyway just normal driving.
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#8
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 19
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
OK, I found this, (in the link in my own sig). (Thanks CCKen). He is right at the pins on the tranny computer plug. I'd assume the check is done from there to ground, but don't know. I don't know the resistance ether, 15-18 Ohms comes to mind, but I'm guessing.
Last edited by DFlintstone; 09-06-2016 at 05:06 PM.
#9
I have the factory service manual for 1995 XJ's and YJ's. It covers the AW4 tranny and there's a description as well as drawings on how to remove test and install them. The process is pretty straight forward. I do have a few multi meters.
#10
CF Veteran
Joined: Aug 2011
Posts: 10,489
Likes: 19
From: Nor-Cal Coast
Year: 90,84
Model: Cherokee
Engine: 4.0,2.5
Just sayen, you don't even need to go under the Jeep to test them. Ether at the wiring plug by the dipstick, or at the TCM under the dash, you can test them.
If you put cherokeeforum.com, in the "with these words" box, you can search here, maybe find CCKen posts with the pins on the connector by the dipstick. > https://www.google.com/advanced_search?hl=en
If you put cherokeeforum.com, in the "with these words" box, you can search here, maybe find CCKen posts with the pins on the connector by the dipstick. > https://www.google.com/advanced_search?hl=en
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