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Bumper mounts junked, how can I weld it on or make new brackets?

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Old 02-17-2009 | 07:26 PM
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chiefcherokee's Avatar
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From: Illinois
Year: 1998
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Engine: 4.0L I6
Default Bumper mounts junked, how can I weld it on or make new brackets?

I got into a crash and my bumper got torn off. The metal frame thing that it mounts into is still intact and not bent but the metal is kind of torn from the bumper ripping out. The little pieces of metal that stick out and also help with the mounting are mangled.

I am still going to use mu OEM bumper for now but I am going to get a HD one eventually. Any suggestions as how to get it back on?
Old 02-17-2009 | 07:28 PM
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cut off the old mounts and replace with same jy ones
Old 02-17-2009 | 08:41 PM
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Heres what it looks like. How can I just put new mounts on?
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Old 02-17-2009 | 08:48 PM
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make a plate out of 1/8 steel and weld to the side with the stock size holes where you need them.
Old 02-17-2009 | 10:24 PM
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i used 3/16 steel and made plates for either side of mine and welded them in around the edges and rosette style. i also made it so it strengthens the steering box bolts


Old 02-17-2009 | 10:26 PM
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btw mine were just as screwed as yours. u could use 1/8 or under like finny said i just went a lil overkill because i mounted a winch bumper on that
Old 02-17-2009 | 10:38 PM
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Originally Posted by chiefcherokee
Heres what it looks like. How can I just put new mounts on?
Make that outter face as flush as possible using heat and a hammer...i can see it's pulled out. Then take a piece of plate and put it on the inside of the unirail, which you can reach inside of from the front. Weld it in, place a new bracket up to it and it'll show where the new hole needs to be drilled. You'll be able to insert the nut through the unirail as well.

I just did a similar job last week, although the bolt/nut wasnt torn through the unirail.

As it's coming along..



What i started with. You can see the area can be massaged back into place.


Last edited by OverlandZJ; 02-17-2009 at 10:42 PM.
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