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Coolant Leak

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Old 08-20-2023, 10:39 AM
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Originally Posted by bluejeep2001
I thought the block bolts were 9/16 but you might need a 6 point 14 or 6 point 9/16.
Indeed you are right 9/16, Out of trustration, got a 9/16 12 pt, and I heated the bolt with a torch 30-60 sec. Popped free and hand tight from there.

Thanks again
Old 08-20-2023, 10:59 AM
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Engine: 98 stroked 4.7
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Cool...the rest should be easy.....said no one ever about a jeep LOL
Old 08-20-2023, 03:54 PM
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Default Threads English or Metric?

Are the Threads English or Metric? I ask because the Jeep ate one of the bolts. Since the 4 bolts screw into the block, might be English like the bolt fron the PS bracket.
I've been using a 12 pt 13mm socket to remove the pump bolts.
Old 08-20-2023, 07:15 PM
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Everything on the motor was english on my 92 and 96 and 01. Take the bolt you removed...if on the head it says 5.5 or 8.8 its metric if it has radial lines on it its english...or try and run a metric nut and an english nut
Old 08-21-2023, 10:57 AM
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Default Good News, Bad News

Good News:
Found the bolt the engine ate, sitting on the steering box, not the usual crash pan.

Bad news:
I have a leak. Thought it was the lower hose clamp, pretty sure that isn't it.
Best guess, pump to block interface. If the gasket is mangled that will tell. Time to take apart again.

Any thoughts?
Old 08-21-2023, 07:08 PM
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Default Fixed leak

I think I fixed the leak, no leak currently, tomprrow a hot pressure test to be sure.
Old 08-23-2023, 12:08 PM
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Originally Posted by bluejeep2001
Where the shaft goes into the pump, there is a small hole in the casting on the bottom. Behind this is the bearing seals and fluid leaks out here when the shaft seal goes bad. . You cannot easily see it because the pulley kind of overlaps the hole
This post was crucial to my understanding of the root reason for the leak.

This is a pic of the bottom of the pump and the relief hole. As stated impossible to see with the drive pulley installed.
Old 08-23-2023, 12:16 PM
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Default Thanks to all who posted

I believe I have the leak fixed. Drove into town, on return I gain 500' in elevation, that gives the cooling system a good workout.
I'll run water for a few weeks, then drain and install 50/50.

Some pics:

Block before cleaning gasket area

Old and new pumps
The following users liked this post:
BruceB (08-24-2023)
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