Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

Cutting Gas Tank Bolts

Thread Tools
 
Search this Thread
 
Old 01-03-2011, 03:48 PM
  #1  
Junior Member
Thread Starter
 
k2keith's Avatar
 
Join Date: Mar 2010
Posts: 95
Likes: 0
Received 0 Likes on 0 Posts
Year: 1996
Model: Cherokee
Engine: 4.0
Default Cutting Gas Tank Bolts

The bolts that anchor the front of the gas tank on my 96XJ are rusted to the point of being unusable. I have soaked them with several different chemicals including PB Blaster for days and I still cannot budge the nuts. The entire bolt is just twisting and I worry I will break the mounting brackets.

Two questions:

(1) If I am reasonable careful would it be okay to cut the bolts with a cut off wheel on a grinder? It would require me laying on the ground under the truck outside and using a jack to hold the tank in place. I am just a bit afraid I might start a fire with all of the sparks...

(2) Outside of going to a JY to take them off of a salvage vehicle are those bolts / nuts available anywhere?

Thanks for any ideas or info you have on this.
Old 01-03-2011, 03:51 PM
  #2  
CF Veteran
 
freegdr's Avatar
 
Join Date: Mar 2010
Location: Broward County Fl.
Posts: 47,923
Likes: 0
Received 29 Likes on 28 Posts
Year: 1989 xj sport 2dr
Model: Cherokee
Engine: 12 hole bosch Injectors
Default

if the lines to the pum are still on and the pumpis in and the filler neck is still connected all the way to the cap yuor good but i think a sawz all will be safer less sparks
Old 01-04-2011, 10:15 AM
  #3  
Member
 
blasto9000's Avatar
 
Join Date: Dec 2010
Location: Los Angeles, Calif.
Posts: 105
Likes: 0
Received 1 Like on 1 Post
Year: 1989
Model: Cherokee
Engine: 242
Default

Use an impact wrench. Rent it if you have to, but I'm very sure this will do the job with no cutting. (If you don't have an impact, obtaining one may exceed the hassle of cutting... but we all need an impact wrench don't we?)
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
t.mcginley.jr
Jeep Builds
105
01-31-2024 04:58 PM
96Co
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
12
01-10-2024 06:17 AM
cbowl
Cherokee Chat
2
09-03-2015 10:07 PM
Jicki Rough
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
1
09-02-2015 09:36 AM
TNXJsleeper
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
1
09-02-2015 05:31 AM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Cutting Gas Tank Bolts



All times are GMT -5. The time now is 04:34 AM.