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Diffrence In pre'99 & '00 Exhaust Headers?

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Old 01-01-2011, 07:51 PM
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Year: 2000
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Engine: I6 4.0L
Default Diffrence In pre'99 & '00 Exhaust Headers?

So I just bought a 2000 Jeep Cherokee and 1st on the list of mods, which is always first IMO, is EXHAUST! I just love hearing the beautiful symphony of a finely tuned engine and a good throaty exhaust. So Im starting with headers and as Ive been looking it seems that there is some sort of a difference between headers for '99 and older and the headers for a '00 & '01, am I correct?

Im interested in the Rusty's Flow Daddy's and aside from the obvious difference in design, for personal knowledge and education, Im just wondering whats the difference between what I thought was the same motor in the '99 and the '00?

Thanks!
Old 01-01-2011, 07:58 PM
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Same engine, different heads.

The exhaust exits are slightly smaller on the 0331 head than on the 0630 head (break 1999/2000 on the XJ.)

Also, the 2000-2001 XJ 6-242 exhaust manifold has "pre-cats" - small catalytic converters that each service three cylinders before the main catalytic converter (wretched EPA...) This thing is not cheap to replace!

FYI - BOLO for joining the "0331 Club" - the 1999-2001 0331 heads are prone to cracking ~130-180kmiles, top surface, between #3 and #4 cylinders (visible from the oil filler cap.) A direct replacement will be the 2002-2006 0331 head with the TUPY foundry mark cast into the top surface - the Brazilian foundry did a better job with the casting than the one they were using previously.
Old 01-01-2011, 08:29 PM
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Wink

The stock tubular exhaust manifold ain't too shabby (unless it's cracked).....it's that cork up the rear muffler that needs to go 1st.
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