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Old 04-15-2009 | 10:53 PM
  #46  
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Originally Posted by flyn2er

Okay, tomorrow i'm cutting new brackets that will go through the tubing. I don't want to have any problem with this bumper. Also will have the option of "d-rings" like shown in the frist pic, 2" receiver or 3/4" flat stock welded to the new brackets for 3/4" shackles. I'm also tacking a piece on the bottom to cover the cross member to see what it looks like.
that's a better idea.

suggestion...weld the mounts all the way through the bumper, and use 1/4".

this is an example of my rear bumper




the bracket is placed all the way through the bumper. I then cut it to the desired shape for the clevis, and welded it fully with vertical up welds (stronger than vert. down or horizontal as it penetrates/heats more) on both sides of the main body of the bumper

it's not done yet, but I am going to plate both sides of the clevis mounts with more 1/4" plate that is chamfered to fit over the welds on the piece that is welded through. then drill it out, and plate the outside edge of the mounts.


I'd suggest thinking of doing it in this manor.
Old 04-15-2009 | 11:07 PM
  #47  
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Originally Posted by JeepCoMJ
that's a better idea.

suggestion...weld the mounts all the way through the bumper, and use 1/4".

this is an example of my rear bumper




the bracket is placed all the way through the bumper. I then cut it to the desired shape for the clevis, and welded it fully with vertical up welds (stronger than vert. down or horizontal as it penetrates/heats more) on both sides of the main body of the bumper

it's not done yet, but I am going to plate both sides of the clevis mounts with more 1/4" plate that is chamfered to fit over the welds on the piece that is welded through. then drill it out, and plate the outside edge of the mounts.


I'd suggest thinking of doing it in this manor.

thats badas" i would love to have that bumper on my mj
Old 04-15-2009 | 11:16 PM
  #48  
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Originally Posted by JeepCoMJ
that's a better idea.

suggestion...weld the mounts all the way through the bumper, and use 1/4".

this is an example of my rear bumper




the bracket is placed all the way through the bumper. I then cut it to the desired shape for the clevis, and welded it fully with vertical up welds (stronger than vert. down or horizontal as it penetrates/heats more) on both sides of the main body of the bumper

it's not done yet, but I am going to plate both sides of the clevis mounts with more 1/4" plate that is chamfered to fit over the welds on the piece that is welded through. then drill it out, and plate the outside edge of the mounts.


I'd suggest thinking of doing it in this manor.
NOw with that first picture are you going to weld that bracket that to the frame since its so long or are you goin to put bolts through it or what?
Old 04-15-2009 | 11:22 PM
  #49  
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Originally Posted by Tankerblade
What kind of welding perameters are you using?
If your asking what type wire i'm using it E71-T-11.
Old 04-15-2009 | 11:27 PM
  #50  
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Originally Posted by flyn2er
If your asking what type wire i'm using it E71-T-11.
Well i assume your MIG welding correct? and for most of the welds, or the more important one what are your settings like wire speed and voltage. Also what kind of welder are you using?
Old 04-15-2009 | 11:29 PM
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and were do you live i would buy one of these
Old 04-15-2009 | 11:46 PM
  #52  
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Originally Posted by Tankerblade
NOw with that first picture are you going to weld that bracket that to the frame since its so long or are you goin to put bolts through it or what?

it's part one of two...I have yet to build the inner frame brackets. I did drill 4 more holes for bolts in the bracket, and welded nuts in the forward most two on each side. the other two will be drilled through the frame rails and the inside brackets (the inside brackets are shorter) and I'll weld sleeves in through the rails then grade 8 bolts through
Old 04-16-2009 | 05:48 AM
  #53  
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Here's a pic of my tie in brackets. I used 3/16 plate I've pulled on this bumper for a year now and no problems.


Old 04-16-2009 | 10:38 AM
  #54  
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New 1/4" brackets w/ 1/2" grade 8 hardware. I'm starting everything off of these. The ones for the winch bumper will longer.
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Old 04-16-2009 | 11:04 AM
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I liked the bumper cause it was plain and very tight to the body. The only thing I would like to see is some d-ring holes like this one has

or even if the mounts were longer with the d-ring hole in them and then you could just slide the bumper into place and tack it then pull it off and weld it up. I hope I have not lost everyone I don't know how else to explain it. Like how jonb8 has it .
Old 04-16-2009 | 11:10 AM
  #56  
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Originally Posted by bigbadxj
I liked the bumper cause it was plain and very tight to the body. The only thing I would like to see is some d-ring holes like this one has

or even if the mounts were longer with the d-ring hole in them and then you could just slide the bumper into place and tack it then pull it off and weld it up. I hope I have not lost everyone I don't know how else to explain it. Like how jonb8 has it .

that's exactly what I was trying to say when I showed my rear bumper.
Old 04-16-2009 | 11:25 AM
  #57  
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Originally Posted by JeepCoMJ
that's exactly what I was trying to say when I showed my rear bumper.
Yea I mean his mounts look great they should just be longer in the front then just put the d-ring hole in the piece that sticks out the cut some slits in the already made bumper slide it on till it looks good then tack it up.
Old 04-16-2009 | 01:22 PM
  #58  
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Originally Posted by bigbadxj
Yea I mean his mounts look great they should just be longer in the front then just put the d-ring hole in the piece that sticks out the cut some slits in the already made bumper slide it on till it looks good then tack it up.
I know what you guys are talkin about. How's this?
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Last edited by flyn2er; 04-16-2009 at 10:32 PM.
Old 04-16-2009 | 02:37 PM
  #59  
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I like the clean close to body look, it reminds me alot of the JCR front bumper. As much as I like the close clean look I also need a place to mount lights on the bumper. Keep up the good work.

Yours doesnt come up quite as much on the ends...as the JCR below.

Last edited by prerunner1982; 04-16-2009 at 05:13 PM.
Old 04-16-2009 | 04:38 PM
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Originally Posted by flyn2er
I know what you guys are talkin about. Hows this.
That is a good start, The pic in the post over mine is perfect!



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