Please help on removing heater core
#1
Please help on removing heater core
Okay, So I have the plastic portion of the dash all apart. I know the heater core is bad, however the owner does not want to take it to a dealership.
My question is, how do you get the heater core out with out taking off the metal portion of the dash? The one that the stereo and everything else screws into, and if you do, I need step by step instructions on this please. The owner can not afford to get this fixed, but it's so cold that you can't do with out the heater do to frost on the windshield in the morning. Please help. I do appreciate any and all help.
The jeep is a 2002 Cherokee Laredo please help.
My question is, how do you get the heater core out with out taking off the metal portion of the dash? The one that the stereo and everything else screws into, and if you do, I need step by step instructions on this please. The owner can not afford to get this fixed, but it's so cold that you can't do with out the heater do to frost on the windshield in the morning. Please help. I do appreciate any and all help.
The jeep is a 2002 Cherokee Laredo please help.
#2
CF Veteran
Joined: Mar 2008
Posts: 5,902
Likes: 19
From: Kalkaska, Michigan
Year: 2001
Model: Cherokee
Engine: 4.0L
Here's a copy of what a guy over on Jeep forum did to replace his.. Hope it helps..
"I just did this to a 99 and I can say FOR SURE that the manual makes you go through steps that are just not necessary. You dont need to remove the gauge cluster from the dash, nor the end caps or the accesory panel under the radio. What I did was remove the column (4 bolts), remove the seats and center console and the top cap of the dash and also the glove box assembly. There are 2 large wiring harnesses under the dash where the column is located (one on either side of the column), remove the bolts that hold them together and seperate them. On the passenger side there are a couple of wiring harnesses that have to be removed as well. Also, dont forget to unplug the vacuum harness located under the glove box, left hand side.
There are 5 or 6 bolts along the edge of the dash where it meets the windshield that have to come off and 2 large bolts under the kicker panels that should be threaded almost out but not quite (these will stay in to help line up the dash on reassembly. When you do the reassembly simply set the dash on the 2 bolts and pivot the dash in until you can start one of the bolts near the windshield. the biggest things to be aware of is the foam seals where the dash meets the air handler. I dont have pics but the job is WAY easier tahn the manual would dictate. I could do it now in less than 3 hours although I never want to do it again. But dont be scared of the job because the dash comes out in one big piece and is quite easy to do...cheers"
I just pulled mine last weekend and his tip to remove the whole column helped alot. To remove itfollow the manual's guide: remove covers, knee guard, unplug all connecters from column(some can be a pain with the connector assurance clips), four bolts from the column support and one from the coupler( 13mm and it has threadlock on it so it will be tough). Pull entire column with wheel out.
Unbolt and separate 2 or 3 wire harness plugs under driver side dash (10 mm and they are tough to pull apart, carefull wiggling here).
If you have a/c, it will have to be discharged and the lines separated in the engine compartment. Use a/c line separater tools, Autozone has them 3/4 and 5/8 inch IIRC. New o-rings, Autozone has packs with different sizes. Oil before installing them.
Remove seats and console. It may help to loosen e-brake cable under neath to ease console removal.
The large wire harness under the a/c heat unit is held to firewall with 2 plastic pins , pry behind them and pull loose. This will give you more room when you put the unit back in.
Match the heater core EXACTLY. I bought one from Auto Zone and the tube bends were off enough not to allow them to fit in the track in the housing (bending them was out of the question). Also the the soldering on this core looked like crap. I re installed mine, it was in excellent shape( had to fix a blend door problem , hence need for removal).No one in my area had one in stock either.
I would recomend Napa or some other distributor for the core .
To save a headache, lightly grease the temp. blend door hinge, and push the lever for the door forward ( toward the direction of the firewall when you put the 2 halfs together. It seems to stick if it is assembled when the door is pull back prior to reassembly.Make sure it operates smoothly once assembled and before the unit is installed (ask me why I say test first ).
Also do a search for evaporator removal. There is a step by step removal procedure. Just follow the above tips.
There are 5 or 6 bolts along the edge of the dash where it meets the windshield that have to come off and 2 large bolts under the kicker panels that should be threaded almost out but not quite (these will stay in to help line up the dash on reassembly. When you do the reassembly simply set the dash on the 2 bolts and pivot the dash in until you can start one of the bolts near the windshield. the biggest things to be aware of is the foam seals where the dash meets the air handler. I dont have pics but the job is WAY easier tahn the manual would dictate. I could do it now in less than 3 hours although I never want to do it again. But dont be scared of the job because the dash comes out in one big piece and is quite easy to do...cheers"
I just pulled mine last weekend and his tip to remove the whole column helped alot. To remove itfollow the manual's guide: remove covers, knee guard, unplug all connecters from column(some can be a pain with the connector assurance clips), four bolts from the column support and one from the coupler( 13mm and it has threadlock on it so it will be tough). Pull entire column with wheel out.
Unbolt and separate 2 or 3 wire harness plugs under driver side dash (10 mm and they are tough to pull apart, carefull wiggling here).
If you have a/c, it will have to be discharged and the lines separated in the engine compartment. Use a/c line separater tools, Autozone has them 3/4 and 5/8 inch IIRC. New o-rings, Autozone has packs with different sizes. Oil before installing them.
Remove seats and console. It may help to loosen e-brake cable under neath to ease console removal.
The large wire harness under the a/c heat unit is held to firewall with 2 plastic pins , pry behind them and pull loose. This will give you more room when you put the unit back in.
Match the heater core EXACTLY. I bought one from Auto Zone and the tube bends were off enough not to allow them to fit in the track in the housing (bending them was out of the question). Also the the soldering on this core looked like crap. I re installed mine, it was in excellent shape( had to fix a blend door problem , hence need for removal).No one in my area had one in stock either.
I would recomend Napa or some other distributor for the core .
To save a headache, lightly grease the temp. blend door hinge, and push the lever for the door forward ( toward the direction of the firewall when you put the 2 halfs together. It seems to stick if it is assembled when the door is pull back prior to reassembly.Make sure it operates smoothly once assembled and before the unit is installed (ask me why I say test first ).
Also do a search for evaporator removal. There is a step by step removal procedure. Just follow the above tips.
#4
CF Veteran
Joined: Apr 2008
Posts: 2,237
Likes: 3
From: Northern Illinois
Year: 90
Model: Cherokee
Engine: 4.0
#6
Senior Member
Joined: Sep 2008
Posts: 772
Likes: 5
From: pa
Year: 2000
Model: Grand Cherokee
Engine: 4.0
#7
CF Veteran
Joined: Mar 2008
Posts: 5,902
Likes: 19
From: Kalkaska, Michigan
Year: 2001
Model: Cherokee
Engine: 4.0L
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#8
CF Veteran
Joined: Mar 2008
Posts: 5,902
Likes: 19
From: Kalkaska, Michigan
Year: 2001
Model: Cherokee
Engine: 4.0L
#9
Renix Super Guru
Joined: Mar 2008
Posts: 24,653
Likes: 19
From: In yourz postez fissin jurr spelinzs
Year: 1990XJ/1989MJ
Model: Comanche
Engine: 4.0L Renix
Well I for sure can't help as I have never worked on anything that new. Give me the old junk I can understand.
#10
01 jeep cherokee sport heater core help please
I know this is an older thread but i need some serious help on r&r of the heater core in my 01 jeep cherokee sport.. what i need is some one who can walk me through the steps thank you
#15
I hope someone can still help with this.
I have a 2000 Cherokee Classic that I pulled apart to do this work.
Then I put the dash back in and buttoned everything back together. Key in place, motor turns but won't start.
What gives?
Did I forget to connect something?
Both main harnesses driver side kick panel are connected.
Module driver side above throttle is connected.
What other connections electrical could I have forgotten that would prevent the engine from turning over?
I have a 2000 Cherokee Classic that I pulled apart to do this work.
Then I put the dash back in and buttoned everything back together. Key in place, motor turns but won't start.
What gives?
Did I forget to connect something?
Both main harnesses driver side kick panel are connected.
Module driver side above throttle is connected.
What other connections electrical could I have forgotten that would prevent the engine from turning over?