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RUST! Fix it or sell?

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Old 05-03-2015, 09:46 AM
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Originally Posted by Cheddarnut
I hope you can see by the variety of responses that you certainly have options. While some folks think you should ditch it, others say fight the rust etc. My advice to move on was based on your comment about not welding and taking the position that you would need to seek professional help to attack the problems. When you spend to have areal body shop cut and weld the pans, then a mechanic to go through the suspension and address what they find(shocks, springs, ball joints, exhaust) you may actually spend more than the jeep is worth. I just want to share that I've had my Cherokee for twenty years and I have spent money on it like that time and time again because I love it. So dropping a few grand on repairs, parts or upgrades has always been worth it to me. Now I'm a tinkerer with a garage and it's not my daily driver now, so parked for projects is ok. When it was my DD, I lived in an apartment with no garage and had to pretty much pay for anything I wanted done or get evicted ( my leases always included some pretty mean language about outdoor auto repair). I still took care of it and gave it some love. I would say if you love it and want to save it then you'll need to spend to keep it safe. If you like it and don't have the money or want to spend it, then find another with less or no rust. They are out there even in the northeast. Let's us know what you decide..interested in your thoughts.
I've owned this Jeep for less than a year so I'm not really emotionally attached to it yet. My only reluctance to get rid of it is because it is in such great shape other than the rust issues.

I want to start upgrading and customizing some things on it. I love wrenching and I'm about to be at the point where I'll have the time and space to work on it (I have been living in an apartment for the last year; about to purchase a home), but I'm just concerned about sinking a bunch of money into something that is rusted out versus just starting over with something that will be a good, solid base for my future plans with it.

As you pointed out I currently have no experience welding, and while I'm not opposed to learning such things, this will soon be my daily driver if I decide to keep it so I can't take any risks with subpar welds or going for extended periods with it out of commission while I'm trying to weld in a whole new floor or something.
Old 05-03-2015, 09:52 AM
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Originally Posted by SteveMongr
What we are seeing in those pictures is likely rust originating from the other side of sheetmatal. It will be worse inside the rockers, body panels and under carpet.
My opinion, move on if you plan on building up this rig.
That is my biggest concern right there. If the rust is just a couple of simple fixes and then I can move on to other things, then fine, but I'm worried that if I start breaking things down the rust turns out to be a lot worse than it looks from the outside. I don't want to get in over my head and end up chasing rust issues for the next year instead of building it up the way I want to.

I don't really have much money into it yet (other than the purchase cost), so if I end up having to replace the whole floor, rocker panels, various body panels, etc. then it seems like it would make more sense to just start with something that doesn't have rust.
Old 05-03-2015, 10:02 AM
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Originally Posted by Brill
I don't really have much money into it yet (other than the purchase cost), so if I end up having to replace the whole floor, rocker panels, various body panels, etc. then it seems like it would make more sense to just start with something that doesn't have rust.

I'm still just a jeep newbie, but I would think you'd be better keeping it as a parts vehicle and buying another XJ that is rust free regardless of the mechanical condition.


Generally you can swap out mechanical components easier than doing body work, and having a complete parts jeep would be a good thing (very short trip to the junk yard ).
Old 05-03-2015, 03:04 PM
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Originally Posted by Brill
That is my biggest concern right there. If the rust is just a couple of simple fixes and then I can move on to other things, then fine, but I'm worried that if I start breaking things down the rust turns out to be a lot worse than it looks from the outside. I don't want to get in over my head and end up chasing rust issues for the next year instead of building it up the way I want to.

I don't really have much money into it yet (other than the purchase cost), so if I end up having to replace the whole floor, rocker panels, various body panels, etc. then it seems like it would make more sense to just start with something that doesn't have rust.
I think you've nailed it down right there. You want a jeep to eventually build and this one is going to need a lot to get back to that point. You could sell it, find another and apply an important lesson that you've learned from your first jeep Cherokee. Shiny paint and a clean interior may hide a lot of problems like rust and mechanical issues. So on your next Cherokee you know where to look and what you should see. Also it's not a terrible idea to pay a mechanic to look over a jeep before you buy. Most sellers are cool with that if you ask. I think I would want to spend time installing upgrades rather than battling rust. The parts comment above may not be practical for a daily driver(financially sometimes you need to sell one to buy one) but it's not a joke. If the interior is sweet, I would buy a mechanically sound one with maybe a spent interior and swap parts. Sometimes it is actually cheaper to buy a whole new Cherokee rather than buy parts online.
Old 05-03-2015, 08:05 PM
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I was already kind of leaning towards selling it when I started this thread. I think I just needed some validation that I wasn't being too hasty. Thanks for the advice all.
Old 05-04-2015, 01:05 PM
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Oh and I double checked that rear shackle. It's not actually broken but about half of the thickness of the shackle is basically gone due to rust.

Obviously something that needs to be replaced but in the immediate future is it dangerous to drive around like that? How much stress/force is on those rear shackles with normal driving?
Old 05-04-2015, 01:39 PM
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in my opinion, there are way too many cherokees out there to bother with something rusty like that. i guess if its going to be a pure offroad machine and all cut up then no big deal but not for a daily driver.
Old 05-04-2015, 01:49 PM
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Originally Posted by Brill
Oh and I double checked that rear shackle. It's not actually broken but about half of the thickness of the shackle is basically gone due to rust.

Obviously something that needs to be replaced but in the immediate future is it dangerous to drive around like that? How much stress/force is on those rear shackles with normal driving?
No way to answer a what if like that. There are too many variables, when would it fail? If you are in the drive through at Starbucks, no issues. If you are rounding a bend at a higher speed it could be harder to control. There is a lot of stuff all attached to the rear end so it's not like your car will explode. If you need to keep driving it a while, just go get that fixed now. I would say a good repair shop could weld on a new bracket. Not a huge repair if you limit it to just that.

By the way, you took some great pictures of the damage. I read a lot of posts with no pics or blurry shots. It was really great to see all that detail.

Last edited by Cheddarnut; 05-04-2015 at 01:55 PM.
Old 05-04-2015, 01:57 PM
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Originally Posted by Cheddarnut
No way to answer a what if like that. There are too many variables, when would it fail? If you are in the drive through at Starbucks, no issues. If you are rounding a bend at a higher speed it could be harder to control. There is a lot of stuff all attached to the rear end so it's not like your car will explode. If you need to keep driving it a while, just go get that fixed now. I would say a good repair shop could weld on a new bracket. Not a huge repair if you limit it to just that.
It looks like it is just the shackle itself that is in bad shape. The bracket that is welded to the unibody is fine.

It looks like the shackle can be bought for like 50 bucks online but it's my understanding that those shackle bolts can be a real beast to get off?

I actually don't need to drive it anymore at all. I just don't want to sell it to someone like that if it's going to be dangerous for them to drive out of the parking lot.
Old 05-04-2015, 02:54 PM
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Originally Posted by Brill
It looks like it is just the shackle itself that is in bad shape. The bracket that is welded to the unibody is fine.

It looks like the shackle can be bought for like 50 bucks online but it's my understanding that those shackle bolts can be a real beast to get off?

I actually don't need to drive it anymore at all. I just don't want to sell it to someone like that if it's going to be dangerous for them to drive out of the parking lot.
Suggest getting the part and paying a shop to swap it, or let them order it. They can all get parts next day for the most part. Doesn't mean you can't try it but you are right about the rust and stuck bolts. You could soak it in PB blaster for a few days then give it a shot. You would need a jack and stands to get the weight off the springs.
Old 05-04-2015, 08:45 PM
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I'm probably gonna give it a try and see how it goes. Thanks again for the advice.
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