Top starter thread stripped.
#1
Thread Starter
Seasoned Member
Joined: Jan 2021
Posts: 320
Likes: 27
From: North North California
Year: 1992 with 260k miles
Model: Cherokee (XJ)
Engine: 4.0 Inline 6
Top starter thread stripped.
I am putting the starter back on after dropping the transmission, and the top bolt keeps turning. The bolt itself looks fine, and the threads in the starter do not. How long can I drive the car with just one starter bolt in? Will that cause the bottom to strip? Can I fix it without a new starter?
#2
CF Veteran
Joined: Dec 2016
Posts: 1,349
Likes: 278
From: Long Island, New York
Year: 2001
Model: Cherokee (XJ)
Engine: 98 stroked 4.7
Find a machine shop, they will put in a stainless helicoil for 20 or 30 bucks...good forever...OR if reachable, can't remember the config of the bolts, drill the starter same dia as bolt and get a longer bolt and put a nut and washer on it . if i remember you should be able to see that bolt hole where it comes through the starter DO NOT run with 1 bolt..it will destroy the starter and flexplate
Last edited by bluejeep2001; 08-20-2023 at 08:11 PM. Reason: More info
#3
Thread Starter
Seasoned Member
Joined: Jan 2021
Posts: 320
Likes: 27
From: North North California
Year: 1992 with 260k miles
Model: Cherokee (XJ)
Engine: 4.0 Inline 6
You cant keep drilling the hole because there is that cylinder where the positive wire connects to behind it. The starter does not move closer to the flexplate with the bottom bolt loosened because there is a circular obtrusion that fits in the hole of the inspection cover. Would that make it ok to start and drive to heat up the transmission to check the proper fluid level?
I noticed there was broken pieces of metal coil on the threads of the bolt when I took it out. Was this a previous attempt at helicoil?
Would a thread taper drill bit work to fix it?
I noticed there was broken pieces of metal coil on the threads of the bolt when I took it out. Was this a previous attempt at helicoil?
Would a thread taper drill bit work to fix it?
The following users liked this post:
dmoe69 (08-21-2023)
#5
Thread Starter
Seasoned Member
Joined: Jan 2021
Posts: 320
Likes: 27
From: North North California
Year: 1992 with 260k miles
Model: Cherokee (XJ)
Engine: 4.0 Inline 6
So tapping it wont work? Since there are no machine shops near me (cost of gas+shop work > cost of new starter), are there any other options other than a new starter?
#7
Thread Starter
Seasoned Member
Joined: Jan 2021
Posts: 320
Likes: 27
From: North North California
Year: 1992 with 260k miles
Model: Cherokee (XJ)
Engine: 4.0 Inline 6
Thread
Thread Starter
Forum
Replies
Last Post
Dr.Capacitor
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
4
09-25-2015 04:02 PM
Jeepxj1234
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
3
11-08-2014 04:28 AM
jeffasmi
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
17
05-09-2014 06:52 PM
dlong83
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
1
10-12-2012 08:40 PM
Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)