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unable to start 4.0

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Old 08-15-2012 | 09:03 AM
  #1  
skip1701's Avatar
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From: san antonio texas
Year: 1988
Model: Cherokee
Engine: 4.0
Default unable to start 4.0

Hi folks, I'm Skip and yes I'm a newbie. My nephew just got an 88 cherokee 4.0 and I have been designated the official mechanic on his project. Here is the important info, 273,000 miles all stock, we changed the valve cover gasket and the valve train looked great, no sludge so the motor seems really good for its mileage. Basicly the driveline is in good shape. When it runs and drives its good. It does have the 4.0 starting issue that is intermitent. It has great strong spark, plugs are properly gapped, no slack in the timing chain. Fuel pressure is to correct specs. But it does have the slow start issue. My next step is to check the crank sensor connections.

I have a strange question and any info you folks could throw our way would be greatly appreciated. Is there a way to "fool" the crank sensor into thinking it is getting the required 300rpm signal to start? If I am rehashing anything ,sorry in advance. This his first car and I don't want to see him discouraged with it, I personally think its a great truck.


Thanks in advance
Skip
Old 08-15-2012 | 09:06 AM
  #2  
Lowrange2's Avatar
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From: +34° 25' 35.67", -81° 21' 12.04"
Year: 1993
Engine: 4.0
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I'm not sure about that...

Tho, I am sure that 90% of the 'slow start' issues are caused by the battery in some way or another.

Have you replaced the battery?
Old 08-15-2012 | 09:11 AM
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Aimless Rambler's Avatar
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From: Northern Utah
Year: 1992
Model: Cherokee
Engine: 4.0
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There's a recent thread that deals pretty much with the same issue on a 1987. See below for link.

https://www.cherokeeforum.com/f2/few...roblem-145627/
Old 08-15-2012 | 10:35 AM
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From: In the middle of Minnesota!
Year: 1999
Model: Cherokee
Engine: 4.0
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There are some good tips for all Renix owners in the link that Aimless Rambler provided.

Along with that, here is some basic starting information for Renix.

Really important to be sure that every piece of tuneup hardware is fresh.
--------------------------------------------------------------------------

You have a Renix XJ (87-90) By design, the engine is not going to fire until the computer (ECU) gets a signal from the crankshaft position sensor and measures that signal to indicate that 300 rpms while cranking has been met/exceeded.

Somewhat extended crank times should be considered a “characteristic” of your engine, rather than a problem.

You can upgrade the battery and battery cables--at least 4 ga., 2 ga. better--and buy a high-torque starter.

Be sure that all grounds are good. Remove them and freshen them. You cannot tell if the grounds are electrically good by looking at them! Renix vehicles are very sensitive to ground issues.

Your CPS can be a bit weak, too. Unplug it and probe the two wires with your meter set on AC volts. You should get .5 as a reading. Anything down around .35 will cause long crank times and possible intermittent no-starts.

Other than that, performing basic tune-ups on a regular basis is important, (plugs, wires, cap, rotor, fuel filter) The importance of fresh secondary ignition (tune up parts) cannot be overstated.

Good luck!
Old 08-15-2012 | 10:35 AM
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wagoneer880's Avatar
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From: Miami, FL
Year: 2000
Model: Cherokee
Engine: 4.0
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Skip, I've had some slow starting and charging issues in the past and the last thing I thought would cause the problems did, battery cables, they looked fine, but looks could be deceiving.

Good luck,
Jimmy
Old 08-15-2012 | 12:22 PM
  #6  
skip1701's Avatar
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From: san antonio texas
Year: 1988
Model: Cherokee
Engine: 4.0
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Thanks folks. The battery is new as of last week. my next step will now be checking all grounds and replacing the cables, hey it can't hurt. We are going thru the entire underhood electrical systems looking for anything loose or corroded . I dont know how or why but the wiring loom next to thePDC had at some point had every wire cut cleanly and spliced back together with butt connectors. Go figure. So all those will get redone with soldered joints.
Old 08-15-2012 | 04:50 PM
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cruiser54's Avatar
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Default

This for sure:
Renix Ground Refreshing
The Renix era XJs and MJs were built with an under-engineered grounding system for the engine/transmission electronics. One problem in particular involves the multiple ground connection at the engine dipstick tube stud. A poor ground here can cause a multitude of driveabililty issues, wasted time, and wasted money replacing unnecessary components.
The components grounding at the dipstick tube stud are:
Distributor Sync Sensor, TCU main ground, TCU "Shift Point Logic", Ignition control Module, Injectors, ECU main ground which other engine sensors ground through, Oxygen sensor, Knock Sensor, Cruise Control, and Transmission Sync signal. All extremely important stuff.
The factory was aware of the issues with this ground point and addressed it by suggesting the following:
Remove the nut holding the wire terminals to the stud. Verify that the stud is indeed tightened securely into the block. Scrape any and all paint from the stud’s mounting surface where the wires will attach. Must be clean, shiny and free of any oil, grease, or paint.
Inspect the wire terminals. Check to see that none of the terminals are crimped over wire insulation instead of bare wire. Be sure the crimps are tight. It wouldn’t hurt to re-crimp them just as a matter of course. Sand and polish the wire terminals until clean and shiny on both sides. Reinstall all the wires to the stud and tighten the nut down securely.
While you’re in that general area, locate the battery negative cable which is fastened to the engine block just forward of the dipstick stud. Remove the bolt, scrape the block to bare metal, clean and polish the cable terminal, and reattach securely.
Another area where the grounding system on Renix era Jeeps was lacking is the engine to chassis ground. There is a braided cable from the back of the cylinder head that also attaches to the driver’s side of the firewall. This cable is undersized for it’s intended use and subject to corrosion and poor connections at each end.
First off, remove the cable end from the firewall using a 15mm wrench or socket. Scrape the paint off down to bare metal and clean the wire terminal. Reattach securely.
Remove the other end of the cable from the rear of the head using a 3’4" socket. Clean all the oil, paint and crud from the stud. Clean the wire terminal of the cable and reattach securely.
A suggestion regarding the braided cable:
I prefer to add a #4 Gauge cable from the firewall to a bolt on the rear of the intake manifold, either to a heat shield bolt or fuel rail bolt. A cable about 18" long with a 3/8" lug on each end works great and you can get one at any parts store already made up. Napa has them as part number 781116.
A further improvement to the grounding system can be made using a #4 cable, about 10" long with 3/8" terminals at each end. Attach one end of this cable to the negative battery bolt and the other end under the closest 10mm headed bolt on the radiator support just forward of the battery. Napa part number 781115.
 
 
If you want to upgrade your grounds and battery cables in general, contact Jon at
www.kelleyswip.com. He makes an incredible cable upgrade for a very reasonable price.
 
Revised 11-28-2011
Old 08-15-2012 | 04:51 PM
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cruiser54's Avatar
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Default

Then this:

Renix Jeep C101 Connector Refreshing
 
The C101 connector on 1987 and 1988 Renix Jeeps was a source of electrical resistance when the vehicles were new. So much so that the factory eliminated this connector in the 1989 and 1990 models. The factory recommended cleaning this connector to insure the proper voltage and ground signals between the ECU and the fuel injection sensors. We can only imagine how this connector has become a larger source of voltage loss and increased resistance over a period of almost 25 years. The C101 connector needs to be cleaned at least once in the lifetime of your vehicle. Chances are it’s never been done before.

Almost every critical signal between the engine sensors, injectors, ECU, and some to the TCU, travel this path through the C101 connector.
The C101 connector is located on the driver’s side firewall above and behind the brake booster. It is held together with a single bolt in it’s center. To get the connectors apart, simply remove the bolt and pull the halves apart. You will find the connector is packed with a black tar like substance which has hardened over time.
Take a pocket screwdriver or the like and scrape out all the tar crap you can. Follow up by spraying out both connector halves with brake cleaner and then swabbing out the remainder of the tar. Repeat this procedure until the tar is totally removed. This may require 3 or more repetitions. Wipe out the connectors after spraying with a soft cloth.
If you have a small pick or dental tool, tweak the female connectors on the one side so they grab the pins on the opposite side a bit tighter before bolting both halves back together.
 
Revised 07-17-2012
Old 08-15-2012 | 04:51 PM
  #9  
cruiser54's Avatar
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Default

The this:

Renix CPS Testing and Adjusting
 
 
Renix CPSs have to put out a strong enough signal to the ECU so that it will provide spark.
Most tests for the CPS suggest checking it for an ohms value. This is unreliable and can cause some wasted time and aggravation in your diagnosis of a no-start issue as the CPS will test good when in fact it is bad.
The problem with the ohms test is you can have the correct amount of resistance through the CPS but it isn’t generating enough voltage to trigger the ECU to provide spark.
Unplug the harness connector from the CPS. Using your voltmeter set on AC volts and probing both wires in the connector going to the CPS, crank the engine over. It won’t start with the CPS disconnected.
You should get a reading of .5 AC volts.
If you are down in the .35 AC volts range or lower on your meter reading, you can have intermittent crank/no-start conditions from your Renix Jeep. Some NEW CPSs (from the big box parts stores) have registered only .2 AC volts while reading the proper resistance!! That’s a definite no-start condition. Best to buy your CPS from Napa or the dealer.
Sometimes on a manual transmission equipped Renix Jeep there is an accumulation of debris on the tip of the CPS. It’s worn off clutch material and since the CPS is a magnet, the metal sticks to the tip of the CPS causing a reduced voltage signal. You MAY get by with cleaning the tip of the CPS off.
A little trick for increasing the output of your CPS is to drill out the upper mounting hole, or slot it so the CPS bracket rests on the bell housing when pushed down. Then, when mounting it, hold the CPS down as close to the flywheel as you can while tightening the bolts.

 
 
Revised 07-30-2012
Old 08-15-2012 | 04:52 PM
  #10  
cruiser54's Avatar
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Default

Then this:
I suggest unplugging EVERY electrical connection in the engine bay you can find, whether engine related or not, and spraying it out with a good electronics cleaner, visually inspecting the terminals making sure they haven’t retracted into the plastic holder, and then plugging it back together. There’s a critical 10-pin connector for the front lighting system located in front of the air cleaner and behind the left headlight assembly. Don’t miss that one. Also be sure that the connectors to the ballast resistor mounted near the air cleaner housing are clean and tight.
ALL of the relays should be removed, the terminals wire-brushed until shiny, and the receptacles sprayed out with contact cleaner. Then plug them back in. I do this on every Renix Jeep I purchase or work on for someone else.
Revised 07/23/2012
Old 08-19-2012 | 11:59 AM
  #11  
skip1701's Avatar
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From: san antonio texas
Year: 1988
Model: Cherokee
Engine: 4.0
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Hi folks ,here's an update. All the cheesy battery cables have been replaced with 2awg wires and the block to body braided stap has been upgraded to a 2awg wire as well. The bundle of grounds going to the block have had the ends cut off and new lugs crimped and soldered on. Result? Starts first time!! Everytime! =)
Also pulled the whatever it is called on the throttle body (sorry) the pintle was so coated with deposits. Cleaned it to within a inch of its life. It starts quick, but runs a little rough.
Old 08-19-2012 | 02:04 PM
  #12  
cruiser54's Avatar
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From: Prescott, Az
Year: 1990
Model: Cherokee (XJ)
Engine: 4.0
Default

Well, imagine that!!!

Thanks for keeping the faith. I love happy endings.

Now, replace plugs, wires, cap, rotor, and fuel filter. Use Napa Belden wires and NGK or champion Copper plugs. Nothing gimicky.
Check to see that the intake manifold bolts are snug. Pay particular attention to the tube from the throttle body to the MAP sensor on the firewall. Has to be in excellent shape.
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