Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here XJ (84-01)
All OEM related XJ specific tech. Examples, no start, general maintenance or anything that's stock.

What do I need when replacing coils and leaf springs?

Thread Tools
 
Search this Thread
 
Old 08-28-2023, 11:13 PM
  #1  
Seasoned Member
Thread Starter
 
evil_goat's Avatar
 
Join Date: Jan 2021
Location: North North California
Posts: 320
Received 27 Likes on 22 Posts
Year: 1992 with 260k miles
Model: Cherokee (XJ)
Engine: 4.0 Inline 6
Question What do I need when replacing coils and leaf springs?

Im going to replace the coil and leaf springs on my 92 cherokee. Is there anything that I need to replace like bushings or bolts? I life in an area with little rust, so I dont expect anything to break. Also would a macphearson strut compressor like this work for the coil springs?
Old 08-28-2023, 11:15 PM
  #2  
::CF Moderator::
 
Veeb0rg's Avatar
 
Join Date: Sep 2009
Location: Glen Burnie, MD
Posts: 3,330
Received 381 Likes on 260 Posts
Year: 2001
Model: Cherokee (XJ)
Engine: 4.0l
Default

stock for stock? New leafs should come with bushings. Might replace the coil spring isolators but you won't really know till you've got it apart.
Old 08-28-2023, 11:21 PM
  #3  
Seasoned Member
Thread Starter
 
evil_goat's Avatar
 
Join Date: Jan 2021
Location: North North California
Posts: 320
Received 27 Likes on 22 Posts
Year: 1992 with 260k miles
Model: Cherokee (XJ)
Engine: 4.0 Inline 6
Default

Im getting the
Dorman 929-301 Dorman 929-301
and
MOOG CC782 MOOG CC782
. I think it matches upcountry suspension with a 1-2 inch lift. Im not sure if my jeep has upcountry. It has skidplates, but nothing else that is listed for upcountrys.
Old 08-29-2023, 05:14 AM
  #4  
CF Veteran
 
Dave51's Avatar
 
Join Date: Jan 2017
Location: Connecticut
Posts: 3,287
Received 372 Likes on 332 Posts
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by evil_goat
Also would a macphearson strut compressor like this work for the coil springs?
Easier, quicker, cheaper and safer to unhook control arms and rotate the axle to remove/replace springs.
The following users liked this post:
cruiser54 (08-29-2023)
Old 08-29-2023, 05:16 AM
  #5  
CF Veteran
 
Dave51's Avatar
 
Join Date: Jan 2017
Location: Connecticut
Posts: 3,287
Received 372 Likes on 332 Posts
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by Dave51
...cheaper..
Cause you'll save on gas trips x2.
Old 08-29-2023, 05:19 AM
  #6  
CF Veteran
 
Dave51's Avatar
 
Join Date: Jan 2017
Location: Connecticut
Posts: 3,287
Received 372 Likes on 332 Posts
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0
Default

Since you'll be changing geometry (at least a little) you should be carefully checking all front end components for wear to make sure you don't end up with some death wobble. Especially ball joints.
Old 08-29-2023, 05:21 AM
  #7  
CF Veteran
 
Dave51's Avatar
 
Join Date: Jan 2017
Location: Connecticut
Posts: 3,287
Received 372 Likes on 332 Posts
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0
Default

You may need new different isolators cause 782s have a pigtail on top.
Old 08-29-2023, 05:23 AM
  #8  
::CF Moderator::
 
Veeb0rg's Avatar
 
Join Date: Sep 2009
Location: Glen Burnie, MD
Posts: 3,330
Received 381 Likes on 260 Posts
Year: 2001
Model: Cherokee (XJ)
Engine: 4.0l
Default

You ok Dave?
Old 08-29-2023, 05:28 AM
  #9  
CF Veteran
 
Dave51's Avatar
 
Join Date: Jan 2017
Location: Connecticut
Posts: 3,287
Received 372 Likes on 332 Posts
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0
Default

You're probably going to need to shim the rear axle a bit to adjust the pinion angle, but it's really not as complicated as some people would lead you to believe.
Old 08-29-2023, 06:13 AM
  #10  
CF Veteran
 
Dave51's Avatar
 
Join Date: Jan 2017
Location: Connecticut
Posts: 3,287
Received 372 Likes on 332 Posts
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0
Default

Originally Posted by Veeb0rg
You ok Dave?
Very well thank you.

Thanks for asking.
Old 08-29-2023, 11:15 AM
  #11  
CF Veteran
 
TrailerTrash's Avatar
 
Join Date: Jun 2017
Location: Hangover, PA
Posts: 2,216
Likes: 0
Received 627 Likes on 467 Posts
Year: 1998
Model: Cherokee(XJ)
Engine: 4.0L
Default

You will need
new U-bolts for the rear leaf springs
Possibly new shackles if the bushings are bad
and expect to replace anything else you have to remove

I had no use for a spring compressor when i did the same job.
Old 08-29-2023, 02:13 PM
  #12  
CF Veteran
 
RocketMouse's Avatar
 
Join Date: Nov 2017
Location: Southern Texas (former AZ & Aus)
Posts: 2,416
Received 249 Likes on 199 Posts
Year: 1999
Model: Cherokee(XJ)
Engine: I6 4.0L
Default

chiming in for brand if the OP cares.... I replaced my original rear with heavy duty Crown leaves from Quadratec about 5 years ago and they are still holding up great and were decent price too.
not sure if it's b/c I got the heavy duty version... but it does give a decent lift... fortunately I already had longer brake lines. So was no big deal.
Old 08-29-2023, 02:42 PM
  #13  
Senior Member
 
Jim Malcolm's Avatar
 
Join Date: Oct 2020
Location: PA
Posts: 889
Received 277 Likes on 232 Posts
Year: 1994
Model: Cherokee (XJ)
Engine: 4.0
Default

If the leaf springs have never not been removed before, or maybe even if they have, you absolutely MUST heat the bolts hot enough to break down the permaent "loc-tite" holding the bolts in place, otherwise you WILL break loose the nut spot-welded to the mounts on the frame. There is no way around this... If the bolts don't come loose somewhat easily, you need more heat... DO NOT under any circumstances try to force these bolts; you WILL be sorry...

Edit: I'll add that this is seperate from when they get stuck in the sleeves in the bushings. You'll know the difference...

Last edited by Jim Malcolm; 08-29-2023 at 02:46 PM.
Old 08-30-2023, 12:22 PM
  #14  
Seasoned Member
Thread Starter
 
evil_goat's Avatar
 
Join Date: Jan 2021
Location: North North California
Posts: 320
Received 27 Likes on 22 Posts
Year: 1992 with 260k miles
Model: Cherokee (XJ)
Engine: 4.0 Inline 6
Default

What do I use to heat up the bolts? How do I keep the gas tank that is next to it from exploding?
Old 08-30-2023, 01:00 PM
  #15  
CF Veteran
 
Dave51's Avatar
 
Join Date: Jan 2017
Location: Connecticut
Posts: 3,287
Received 372 Likes on 332 Posts
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0
Default

OK so let's start at the beginning.

What kind of tools do you have? If you're trying to do this with a Crescent wrench and a 3/8 socket set from HFT then don't even start.

You need brand name tools, at least 1/2 drive and 6 pt sockets. A BF breaker bar or air hammer. You might not even need heat, but soak the nuts in PB Blaster or awg's Magic Elixir for a few days. If they're as clean as you suggest in first post if you're that uncomfortable with fame back there don't use it cause that's how accidents happen.

For the front spring bolts cut windows in bulge, image to follow. You can then add PB, heat if you think it's safer and/or put a wrench on the nut if the welds break from the frame, it's NBD.


Quick Reply: What do I need when replacing coils and leaf springs?



All times are GMT -5. The time now is 06:52 AM.