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Yet another floor pan replacement

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Old 08-04-2023 | 09:28 PM
  #1  
Wabrown's Avatar
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From: SE Oklahoma
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default Yet another floor pan replacement






I finally got my Comanche floor pans done. I’m grateful for all the information everyone has shared about doing this job.
Old 08-06-2023 | 08:30 AM
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That Jeep Guy XJMJ's Avatar
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From: Michigan
Year: 1987 MJ, 1973 J2000, 1986 XJ, 08 JK
Model: Comanche (MJ)
Engine: 4.0L H.O
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2 questions

Did you remove any floor board material or just add metal over the top of existing?

What's the area look like from under the jeep? Looks like yours trans is missing so there's plenty of room under there
Old 08-06-2023 | 08:48 AM
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From: SE Oklahoma
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
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Yes, I removed the rusty metal and used rust converter and epoxy paint to seal.
I was putting in a new clutch and decided to fix the pan. The rest of the chassis looks great. There was a leak from the cowl area that caused the rust.
I found the inside of the frame rails were almost spotless and looked like they were coated from the factory. My ‘99 Cherokee was almost bare metal inside the same area and had a fair amount of surface rust.

Last edited by Wabrown; 08-06-2023 at 08:50 AM.
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