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Overland Build: Yellow Jeep XJ

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Old 05-13-2017, 09:04 AM
  #121  
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I vote fix roof
Old 05-13-2017, 08:34 PM
  #122  
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must be a plague
Old 05-13-2017, 09:41 PM
  #123  
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Originally Posted by cleenrob
must be a plague
Well I hope to avoid said plague
Old 05-15-2017, 03:09 PM
  #124  
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glad your okay
Old 06-25-2017, 06:17 AM
  #125  
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Haven't posted for a little while, as I have been working on the rig. Then I get busy, then I forget. It appears I have a short term memory problem...
But I've gotten to a point where I think I can start to give you all some updates.

So I searched around and it seems that the lower control arm brackets getting tweaked is a lot more common than I had realized. So I decided to upgrade the brackets, and ordered some heavy duty 1/4 steel lower control arm brackets from Iron Rock. They are beefy, and I like them. They definitely instill confidence over the thin stock ones.

Disconnected the long arms from the axle and proceeded to cut and grind off the old bent ones. I was a little surprised at how thin and flimsy the stock lower control arm brackets actually were. Once I cut them, I could bend them by hand.

Cleaned it up, made some marks, did a mock up and liked what I saw. Until I noted a little bit of rot on my shock perch which the drivers side control arm is butted up against. So we had to clean it up and tack some fresh metal on it before we could continue. My buddy did the welding, as that skill is not one of my strong points. Got them all welded up, primed and painted, and good to go. But before we put it all back together we decided to take my long arms completely off to check the joints. We had been eyeballing them while we were under the rig, and the ones mounted to the transfer case cross member looked a little blown out. Good decision, because they were bad.

This was my second rebuild kit from Rough Country. While I liked the long arm lift itself, Their joints and bushings on the kit left a lot to be desired. The threaded retainer ring that keeps the ball joint in had bent out, being blown out by the force of the ball. This is the second time this has happened. Granted this was a roll over, but they were just replaced a month prior. And they were replaced with a rebuild kit because the last threaded retainer ring also blew out through normal wear and tear and wheeling. So I decided to upgrade and ordered some heavy duty Johnny Joints from Currie. Had a little trial and error getting the right ones for a correct fit, but once I dialed in on the correct part, they were a perfect fit.

Decided to spray my long arms while they were out, they definitely needed a few coats. So I sanded them down and hit them with some yellow paint, same for my cross member/skid plate.

It was some driveway rig work on some hot days. Grilling and cold beer got us through this project. Couldn't have done it without some help from some good friends, can't stress that enough. Had to make some tarp sun shades to keep us from being cooked. If I ever have a shop, I will most likely still end up working in a driveway more often than not, simply because I have just become so used to crawling around in the dirt working on rigs.

Bent Lower Control Arm, Drivers Side




Fixing Shock Perch






Lower Control Arm Bracket Comparison





Grinding, cutting, welding and replacing Lower Control Arm Brackets











Long Arm Johnny Joints












Driveway workshop




Next up, Chop Top.
Stay tuned, more to come...





For Wheeling, Overlanding and Travel Pics of the XJ in action




Last edited by TheF.N.G.; 06-25-2017 at 06:21 AM.
Old 06-25-2017, 07:47 PM
  #126  
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The new mounts look beef, man.
Old 06-26-2017, 07:42 PM
  #127  
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Chop Top

So this is the first phase of the chop top. I stripped the interior from the rear seat back to the cargo area. Carpet, head liner, plastic trim panels, seat belts, seats etc.

Then we removed the rear hatch. Then the two rear cargo windows. We then decided where to make or cuts, and have at it with the cutting wheel. Definitely helpful to have to people for this project. I had a good friend help me out. We are now calling the make a Cheromanche, and it's name is Kickflip.

This is just Phase 1 of the chop top.
We are in the process of deciding what kind of interior roll cage and exterior Wrangler style rear roll bar to fabricate. Basically a roll cage for the A, B, and C Pillars, with a rear roll bar, tired together on top as a kind of roof rack/roll cage. It will be completely caged, yet completely open, with canvas cover with snaps to protect from the rain.

Tail Gunner

Trail tested our makeshift "Tail Gunner" seat. (basically we just threw the rear seat backrest down in the back and sat on in 3 wide) If we can make it work with a removable seat and backrest on the tail gate, we can seat 6 comfortably, 8 maximum capacity.

P.s. I have notice that I'm having some issues with my photo hosting site. Looking to get it sorted out. In the meantime, most of my previous pics are temporarily disabled.

Chop Top Phase 1













Tail Gunner






Next up, Chop Top Phase 2: Roll Cage.
Stay tuned, more to come...





For Wheeling, Overlanding and Travel Pics of the XJ in action

Last edited by TheF.N.G.; 06-30-2017 at 05:22 PM.
Old 06-30-2017, 05:24 PM
  #128  
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Originally Posted by Basslicks
The new mounts look beef, man.
They are rugged man, no doubt about it. Couldn't believe how flimsy the old lca mounts were. Once I cut into them, I could bend them off by hand. I will upgrade these on any future Jeep build for sure.
Old 06-30-2017, 06:13 PM
  #129  
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Originally Posted by TheF.N.G.
They are rugged man, no doubt about it. Couldn't believe how flimsy the old lca mounts were. Once I cut into them, I could bend them off by hand. I will upgrade these on any future Jeep build for sure.
On mine I still have the stock brackets, but they have a 3/16" skid welded to the bottom/front and it ties into the axle tube in the front. Beefs them up and boxes them in.
Old 07-06-2017, 12:14 AM
  #130  
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Kick *** updates as always
Old 07-22-2018, 07:21 PM
  #131  
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Thanks for the reminder on trail safety. Can't wait to see what you do with the rig from here.
Old 07-23-2018, 11:34 AM
  #132  
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Well, that escalated quickly! Can't wait to see what's next.

Where in NH are you, up north? I grew up in Milford and am now around the seacoast area.
Old 07-24-2018, 11:56 AM
  #133  
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Don't think you two noticed the dates of his last post, over a year ago now.
Old 07-25-2018, 06:12 AM
  #134  
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Ha! You're right, I saw the 7/6 and stopped there...

Last edited by AndyEBR; 07-26-2018 at 06:18 AM.
Old 07-25-2018, 08:02 AM
  #135  
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Originally Posted by unidentifiedbomb
Don't think you two noticed the dates of his last post, over a year ago now.
Originally Posted by AndyEBR
Ha! Your right, I saw the 7/6 and stopped there...
Yep, same haha. I thought it was just a few weeks.


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