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Project Do work - 2001 XJ Build (Pic intensive)

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Old 09-21-2011, 09:08 AM
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Originally Posted by J Pugh
Wow, that was a lot to read. I really appreciate your taking so many pictures. I am still stock as far as suspension goes, I have been reading a lot of build threads lately for ideas, so like I said, it's nice to see one so well documented.

Oh! And I learned a new word from you: concomitant

I look forward to seeing you do work!
I guess there's more to learn here than just Jeep stuff!

Thanks for the comments! Good luck with your build.

Originally Posted by lil01cherokee
great build! you make all the Michigan cherokee owners proud! ill be putting my 4.5in RE lift on this weekend and finishing shaving my fenders i really like your use of the door stripping for the front fenders. nice looking jeep! not sure if youve even been to the Mounds but thats where me and my buddy with a cherokee go its in genesse county its pretty cool well thats the only place ive ever been so for me its cool http://www.geneseecountyparks.org/pages/MoundsORV
mines the non lifted one the other one is some random persons that i found in my town the other day! i thought itd be a cool picture
Thanks bud. I have not made it to the Mounds yet but I plan to one of these days. I think it's only an hour and a half away so that's not too bad. What type of terrain does the park consist of? Rocks, trails, mud, etc?

Originally Posted by bruiser01TJ
about 9 seconds into that second video is a really cool flex shot, be sure to post all your pics
My man! (Denzel)

bruiser01TJ is the owner of the TJ in the pictures I posted. Welcome to THE Cherokee forum.
Old 09-21-2011, 07:19 PM
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You name it the mound has it there's a lot of hills some mud and some pretty nice rock piles, always a good time
Old 09-23-2011, 08:41 AM
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I was watching those videos and thought... man those tires look familiar... I bought the same tires man lol Also have them on black steelies, only difference is I have 3.75" back spacing.

Nice videos, any future plans for long arms?
Old 09-23-2011, 03:22 PM
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Originally Posted by razor02097
I was watching those videos and thought... man those tires look familiar... I bought the same tires man lol Also have them on black steelies, only difference is I have 3.75" back spacing.

Nice videos, any future plans for long arms?
Yeah, those BFG's are great tires. They have excellent street manners and still perform great offroad.

At this time, I'm not really planning for long arms. I'm gonna stick with the short arms for a while. I have plenty of other plans that should keep me busy.
Old 09-27-2011, 12:49 AM
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Very jealous. Awesome ride and thread.
Old 09-27-2011, 02:54 AM
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the videos are legit. great flex on your rig.
nice build man.
Old 09-27-2011, 05:32 PM
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Originally Posted by MojaveXJ99
Very jealous. Awesome ride and thread.
Originally Posted by LeRoy90laredo
the videos are legit. great flex on your rig.
nice build man.
Thanks for the comments guys!!

Had a little free time tonight and did a little damage assessment on the XJ as a result of the Rock Run wheeling trip. Not too bad really... took a couple pics.

Somehow, a tree branch actually managed to inscribe a nearly perfect triangle into my hood!
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Then, that tree's buddy decided to side-swipe me a little ways down the trail.... a-hole!
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Even scraped off some of my rubberized undercoating!

These repairs are easy enough though. Just cosmetic.

However, sometime during the trip I noticed a noise developing on the right side. Sounded like a creaking/metal-on-metal noise which occurred during moderate to extreme flexing of the front axle. I looked around when we stopped for a bit and found that my passenger LCA bushing had become unseated from the control arm:
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It was rather easy to spot because from the side of the Jeep you could easily see the lock ring which holds the bushing in place hanging below the CAD brackets:
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I decided a field repair was not necessary and it would have to wait until I got home.
Old 09-27-2011, 05:47 PM
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I unbolted the LCA which presented to me in this manner:
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That's exactly how it came out of the CA drop bracket.

So I uninstalled it and took it over to the bench and completely disassembled the bushing:

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Old 09-27-2011, 06:01 PM
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I wiped all the debris off the pieces and began the reassembly process. Lithium grease was applied to everything. It was hard to use the camera with greasey gloves, so the pictures aren't exactly step-by-step.

First install the washer/spacer:
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Assemble the bushing and joint. Note that the polyurethane halves have teeth and interlock:
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Greased and assembled:
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Install the bushing into the control arm, then install the second washer/spacer and lock ring:
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Bushing assembly complete:
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Time to reinstall. P.S. Don't tell my wife I used a kitchen knife to apply some of the grease.

Last edited by sanchezcruz_20; 09-27-2011 at 06:08 PM. Reason: Image not working
Old 10-01-2011, 02:55 PM
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Took the polisher to the XJ to cure some of the trail rash.

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Old 10-01-2011, 03:22 PM
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What product did you use for the polishing compound? That looks good.
Old 10-01-2011, 05:14 PM
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Originally Posted by The91XJ
What product did you use for the polishing compound? That looks good.
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That's what I'm using for the compounding. I haven't yet busted out the polish or wax, but those are the easy steps once the paint has been compounded.
Old 10-01-2011, 05:32 PM
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dang I need to try that on my jeep looks good!
Old 10-02-2011, 09:45 AM
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Originally Posted by Zacks98
dang I need to try that on my jeep looks good!
Thanks bud! It's a good product, kind of pricey, but def worth it.
Old 10-02-2011, 10:19 AM
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At some point during the wheeling trip my key became stuck in the ignition. I fooled around with it for a while and eventually came to the conclusion that it was actually a failure of the shift interlock cable.

This cable runs between the AW4's shifter and the ignition switch. It is actuated by the button on the side of the shifter by your thumb. I believe the purpose of this cable is to prevent removal of the key from the ignition while the vehicle is in gear or not in park.

I had some time this morning and opened her up to take a look around. I removed the knee panel (2 screws) and lower steering column trim piece (3 screws).

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You can see the cable, hanging loosely in position. It's right in front of the yellow piece, with the spring exposed.

If you recall, my Jeep was broken into some time ago in an attempt to steal my rig. The failed attempt resulted in some busted steering column trim pieces and a punched out lock in my driver's door. It looks like those weren't the only injuries.

I'm pretty sure that the occurence of this issue during the wheeling trip was just a coincidence. The damage incurred during the break-in likely just weakened the cable system enough to finally result in recent failure.

So, I pulled the cable out of the ignition switch. You can see it's busted up pretty bad. Even the metal casing of the ignition switch is cracked!

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I'm going to try and head off to the JY and see if I can scrounge up a couple parts:

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For now at least, I just have the cable uninstalled into the ignition switch. It operates fine without it, except now I can remove the key in any gear.

Thieves


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