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Replace & Upgrade - MJ Build

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Old 09-18-2012 | 07:58 AM
  #301  
my89xj's Avatar
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From: Frederick, MD
Year: 1989
Model: Cherokee
Engine: 4.0
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Originally Posted by NewKindOfClown

The open system conversion was at the top of my list, but I didn't want to mess with it since it stopped overheating. I think I'll do it now since the primary closed-system piece broke.
Let me know, I want to do it too
Old 09-18-2012 | 04:49 PM
  #302  
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From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
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yes do it. So easy. Just splice in a t-fitting and pressure cap, and a standard overflow bottle in place of your pressure bottle.
Old 09-18-2012 | 04:55 PM
  #303  
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From: Frederick, MD from Cleveland, OH
Year: 1993 YJ Wrangler
Engine: 4.0 I6
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Originally Posted by dukie564
yes do it. So easy. Just splice in a t-fitting and pressure cap, and a standard overflow bottle in place of your pressure bottle.
I couldn't remember the shortcut conversion, and everyone online references madxj.com which is a dead link. I just ordered a new pressure bottle, 195° thermostat, and ZJ fan clutch today cause I need to get it running on Friday (my next day off). I'll be spending the day in Pittsburgh on Saturday with my mom (Camaro), but I need the truck to pick up that axle in Reading, PA on Sunday.

So in short: It's gonna stay closed for now, and I'll do the conversion when I can afford to have downtime if something goes wrong.
Old 09-18-2012 | 04:57 PM
  #304  
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From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
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lame
Old 09-19-2012 | 09:01 AM
  #305  
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From: Northern Kentucky
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
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Originally Posted by my89xj
Glad to see its back on lol. Hey do you want my factory tow hooks?
Not to thread jack, but I could really use them if you still have them and are wanting to get rid of them.
Old 09-19-2012 | 08:31 PM
  #306  
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From: Frederick, MD
Year: 1989
Model: Cherokee
Engine: 4.0
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Originally Posted by Basslicks

Not to thread jack, but I could really use them if you still have them and are wanting to get rid of them.
Someone local might buy them, ill pm you
Old 09-21-2012 | 04:45 PM
  #307  
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From: Frederick, MD from Cleveland, OH
Year: 1993 YJ Wrangler
Engine: 4.0 I6
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This morning, I picked up my new coolant pressure bottle (old one broke), ZJ fan clutch (help with heat management), and thermostat (why not?).

Long overdue for a replacement, but I couldn't procrastinate anymore once it broke.
Replace & Upgrade - MJ Build-forumrunner_20120921_164334.jpg

So pretty!
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Old (XJ) vs New (ZJ)
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Installed.
Replace & Upgrade - MJ Build-forumrunner_20120921_164412.jpg

And buttoned up.
Replace & Upgrade - MJ Build-forumrunner_20120921_164427.jpg


The thermostat will be replaced tonight when I meet up with a couple guys. So far, so good. No issues on the test drive, but I don't have any highway time on it yet.

Last edited by NewKindOfClown; 09-21-2012 at 04:48 PM.
Old 09-21-2012 | 07:33 PM
  #308  
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From: Frederick, Maryland
Year: 1996
Model: Cherokee
Engine: 4.0 I-6 High output
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Very nice Tim. Wanna help me put in my fanshroud in?
Old 09-21-2012 | 08:34 PM
  #309  
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From: Mercer County, NJ
Year: 2001
Model: Cherokee
Engine: 4.0L I6 HO
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Fan clutch looks mean. Lookin good
Old 10-16-2012 | 10:04 PM
  #310  
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From: Frederick, MD from Cleveland, OH
Year: 1993 YJ Wrangler
Engine: 4.0 I6
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PROGRESS!!!

With the help of 96xjclassic, I finally installed my Posi-Lok (thanks, nowhres) D30 vac disconnect bypass. It replaces the Renix's vacuum actuated system with a mechanical cable. It is temporarily routed to get me through the Big Dogs Fall Crawl event in Gore, VA this weekend. Install will be made prettier when I have more time. No in-progress pics, but here's the finished product:

Replace & Upgrade - MJ Build-forumrunner_20121016_220013.jpg

Replace & Upgrade - MJ Build-forumrunner_20121016_220028.jpg

Replace & Upgrade - MJ Build-forumrunner_20121016_220042.jpg

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It has plenty of slack inside, as you can see, to compensate for axle droop.

And here's me piloting my MJ with a joystick and a big red button. I was gonna stick out my tongue to show how hard I was concentrating, but I had dripped old gear oil on my lips.

Replace & Upgrade - MJ Build-forumrunner_20121016_220359.jpg
Old 10-17-2012 | 10:43 AM
  #311  
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Joined: Nov 2009
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From: Aberdeen, MD
Year: 1995
Model: Cherokee
Engine: 4.0L HO I-6, 703 Injectors, Brown Dog Super Engine Mounts
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Originally Posted by NewKindOfClown
I was gonna stick out my tongue to show how hard I was concentrating, but I had dripped old gear oil on my lips.

Attachment 149883
Mmmmm sexy!
Old 10-17-2012 | 10:45 AM
  #312  
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From: Baltimore, MD
Year: 1999
Model: Cherokee
Engine: 4.0 I6 HO
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hooray for zip ties. lol.
Old 10-17-2012 | 12:34 PM
  #313  
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From: Chickamauga Ga.
Year: 2000
Model: Cherokee
Engine: 4.0
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Originally Posted by NewKindOfClown
PROGRESS!!!

With the help of 96xjclassic, I finally installed my Posi-Lok (thanks, nowhres) D30 vac disconnect bypass. It replaces the Renix's vacuum actuated system with a mechanical cable. It is temporarily routed to get me through the Big Dogs Fall Crawl event in Gore, VA this weekend. Install will be made prettier when I have more time. No in-progress pics, but here's the finished product:

It has plenty of slack inside, as you can see, to compensate for axle droop.

And here's me piloting my MJ with a joystick and a big red button. I was gonna stick out my tongue to show how hard I was concentrating, but I had dripped old gear oil on my lips.
You sir need a Ty-rap gun.
Old 10-18-2012 | 10:22 PM
  #314  
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From: Frederick, MD from Cleveland, OH
Year: 1993 YJ Wrangler
Engine: 4.0 I6
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Minor update: fuel leak is fixed. Hose clamp slipped off the tank-side and was just hanging on the filler neck. An hour sitting in the rain, surrounded by various screwdrivers for prying, and my leak is fixed.

X Full tank of gas.

One more thing off the list for Fall Crawl in Virginia this weekend.

Edit: She also runs much better when she isn't two quarts low.

Last edited by NewKindOfClown; 10-19-2012 at 09:31 AM.
Old 10-21-2012 | 08:28 PM
  #315  
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From: Frederick, MD from Cleveland, OH
Year: 1993 YJ Wrangler
Engine: 4.0 I6
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Just got back from Fall Crawl today.

Video of a mud run:
https://www.youtube.com/watch?v=XVVx...e_gdata_player

Panoramic view of the Overlook.
Replace & Upgrade - MJ Build-forumrunner_20121021_201225.jpg


Hit 154k on the trail.
Replace & Upgrade - MJ Build-forumrunner_20121021_201308.jpg

Parking at the campsite:
Replace & Upgrade - MJ Build-forumrunner_20121021_201336.jpg

Replace & Upgrade - MJ Build-forumrunner_20121021_201421.jpg


96xjclassic fixing a flat with a HiLift and his new Garrett Fab sliders.
Replace & Upgrade - MJ Build-forumrunner_20121021_201556.jpg

And getting back on the trail:
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And everybody's favorite part when it isn't happening to them: The Aftermath.
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I think my water pump seized. Coolant came out of the thermostat housing gasket, so we RTVed the hell out of it. It's holding, but I'm losing all my coolant as steam coming from the bottom front of the block.

Replace & Upgrade - MJ Build-forumrunner_20121021_202322.jpg

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She gets to rest.
Replace & Upgrade - MJ Build-forumrunner_20121021_202422.jpg

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And the personal injury:
My foot slipped off the tailgate while I was unloading, but I was lucky to have my shin there to break my fall.
Replace & Upgrade - MJ Build-forumrunner_20121021_202647.jpg



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