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COS's Rear Bumper Progress:

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Old 07-21-2009 | 01:42 PM
  #16  
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My Heep has no rust, and I just used the stockers. I placed the tubing in the unirail, and marked it for the holes, then drilled them, and welded nuts to the brackets.
Old 07-21-2009 | 01:43 PM
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What about weight?
Old 07-21-2009 | 01:50 PM
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Do you hear banjos?
 
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What about weight, steel is heavy...


IDK how much weight I added, but I really don't care too much, I like the added protection the stuff offers!! It hasn't squatted too much though with all of the armor in place.
Old 07-21-2009 | 04:01 PM
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do you think that i drill holes farther down were the rust isnt bad would work and use some of the holes that arent rusted
Old 07-21-2009 | 04:02 PM
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another question is that hole there when you take off the bumper mounts or did you cut that hole
Old 07-21-2009 | 05:46 PM
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Thanks for the motivation. I was wondering how I was going to tie mine into the rails but couldn't come up with a good way to do it. One question though, what diameter tube did you use. On hand I have 13 ft of 2x2 1/8" wall square. From what it looks like you used 2x1 rectangle
Old 07-22-2009 | 02:13 AM
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did you get your heep in for July or did you miss the deadline. oh and i am steeling your mount idea to when i do mine. you are a pretty crafty old man cos good work
Old 07-22-2009 | 03:11 AM
  #23  
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It won't work for me, i need the low hitch to tow my trailers and it bolts right where u have put the brackets. Another problem is the lift, i have 3.5 and the trailers are already quite angled, when i go to 6.5 i will need to lower the hook.
Old 07-22-2009 | 09:20 AM
  #24  
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Rear bumper looks great and sits really flush. X2 on stealing the mounting idea. Ive got a nice tube of 3/16 3x6 tube im going to be using on the rear of mine as soon as I get the rest of the crap ive been putting off done like the tranny in my Dodge Ram.

Keep the pics coming and great work Cos...
Old 07-22-2009 | 10:38 AM
  #25  
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Lookin good COS!
Old 07-22-2009 | 10:45 AM
  #26  
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Do you hear banjos?
 
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Originally Posted by smitysjeep4x4
do you think that i drill holes farther down were the rust isnt bad would work and use some of the holes that arent rusted
I would be wary of that. If the rust is bad at the end of the unirail, that is where the weight is bared, so you may need to reinforce it there with some plate. Rust is brutal on our XJs!!

Originally Posted by smitysjeep4x4
another question is that hole there when you take off the bumper mounts or did you cut that hole
I cut it out to gain access to the interior of the unirail.

Originally Posted by double_ot_xj
Thanks for the motivation. I was wondering how I was going to tie mine into the rails but couldn't come up with a good way to do it. One question though, what diameter tube did you use. On hand I have 13 ft of 2x2 1/8" wall square. From what it looks like you used 2x1 rectangle
It was 5"x2"x3/16" wall tubing that I trimmed down to clear the rear leaf spring bolts.

Originally Posted by a1racer
did you get your heep in for July or did you miss the deadline. oh and i am steeling your mount idea to when i do mine. you are a pretty crafty old man cos good work
I missed it, but I'll get in next time, no biggie. I'm not going to rush this work, it's too important that it is done corretly!!

Originally Posted by fantic238
It won't work for me, i need the low hitch to tow my trailers and it bolts right where u have put the brackets. Another problem is the lift, i have 3.5 and the trailers are already quite angled, when i go to 6.5 i will need to lower the hook.
Drop hitch...

Thanks for all of the compliments guys!! It has been a TON of work, but very satisfying as well!! I'll have a lot of pride "built" into this Jeep for sure!!
Old 07-22-2009 | 12:21 PM
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oh well next month it is at least it will be done right
Old 11-05-2009 | 03:33 AM
  #28  
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Any pics of it finished??
Old 10-12-2010 | 05:53 PM
  #29  
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i want finished pics!!
Old 10-29-2010 | 07:11 PM
  #30  
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Do you hear banjos?
 
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Sorry bud, my build threads have been dead for awhile, so I unsubscribed. Here is the rest of the build stuff:https://www.cherokeeforum.com/f46/coss-builds-17525/
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