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Highschool Tube bumper build- Winch behind the front X member

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Old 12-16-2011 | 12:29 PM
  #16  
brookhart63's Avatar
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From: cedar rapids
Year: 99
Model: Cherokee
Engine: 4 ohh
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Looks great man! Pirate is pretty rough.
Old 12-20-2011 | 08:48 PM
  #17  
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From: Frisco, Texas
Year: 1999
Model: Cherokee
Engine: 4.0L I6
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Stinger looks massive. It's really not, I'm kneeling down.

Notching tube is a PITA
Attached Thumbnails Highschool Tube bumper build- Winch behind the front X member-image-1748334830.jpg  
Old 12-20-2011 | 09:01 PM
  #18  
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From: JOCO
Year: 1999
Engine: 4.0 Inline 6
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very nice. gonna be watching.
Old 12-21-2011 | 02:56 PM
  #19  
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From: Frisco, Texas
Year: 1999
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THE WINCH FITS
Attached Thumbnails Highschool Tube bumper build- Winch behind the front X member-image-732573963.jpg   Highschool Tube bumper build- Winch behind the front X member-image-3435298950.jpg   Highschool Tube bumper build- Winch behind the front X member-image-557416983.jpg  
Old 12-21-2011 | 07:22 PM
  #20  
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From: barnesville pa 18214
Year: 1996 1996 1997
Model: Cherokee
Engine: 4.0L 5.2L
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Old 12-23-2011 | 03:36 PM
  #21  
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From: Frisco, Texas
Year: 1999
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Engine: 4.0L I6
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Bumpers done and ready for paint. I got a little carried away with the rattle can....
Attached Thumbnails Highschool Tube bumper build- Winch behind the front X member-image-1445522992.jpg   Highschool Tube bumper build- Winch behind the front X member-image-1256019413.jpg  
Old 12-23-2011 | 03:56 PM
  #22  
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From: +34° 25' 35.67", -81° 21' 12.04"
Year: 1993
Engine: 4.0
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Looks good. I've been planing to build one.

The one issue I've come across is how do you mount the fairlead to the face of the bumper then mount the winch to the back side of the same piece of steel? Idk if your winch is made differently but if I use a standard bolt to hold the fairlead on it will be in the way of the feet on the winch. Does that make sense? The head of the fairlead bolts will be in the way of mounting the winch flat...

I see that you've built your bumper the same way I have planned. What did you do to overcome that? I don't see any pictures with the fairlead and the winch mounted at the same time.
Old 12-23-2011 | 04:16 PM
  #23  
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[QUOTE="lowrange2"]Looks good. I've been planing to build one.

The one issue I've come across is how do you mount the fairlead to the face of the bumper then mount the winch to the back side of the same piece of steel? Idk if your winch is made differently but if I use a standard bolt to hold the fairlead on it will be in the way of the feet on the winch. Does that make sense? The head of the fairlead bolts will be in the way of mounting the winch flat...

I see that you've built your bumper the same way I have planned. What did you do to overcome that? I don't see any pictures with the fairlead and the winch mounted at the same time.[/QUOTE

I have the fairlead holes drilled and tapped, I then use a few washers to space the head of the bolt out and use locktite to keep it from backing out.
Old 12-23-2011 | 10:10 PM
  #24  
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From: cape cod ma.
Year: 1998
Model: Cherokee
Engine: 4.0 i6
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looks great!!but you will probably bust the corners of your nose up.... the bumper doesn't seem to cover them
Old 12-24-2011 | 06:56 AM
  #25  
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From: millville, new jersey
Year: 1996
Model: Cherokee
Engine: 4.0L
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i have the same plan for my hood, just gonna add a little something different, but i like how it turned out so now i'm even more excited to do it
Old 12-24-2011 | 09:49 AM
  #26  
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From: logansport,in
Year: 1995
Model: Grand Cherokee
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I like it it! good approach angle and the winch is hidden out of the way. I do have a question about the lever, is it hard to reach or easily accessable?
Old 12-24-2011 | 10:42 AM
  #27  
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Looking pretty good, try turning your heat and wire speed up a little bit and bumping your travel speed when welding, should help the beads flush into the base metal a little bit better.

Originally Posted by Coraphix
i get the feeling this is ganna look sick. and you have some great looking welds there
They look okay, definitely getting penetration but the consistency isn't what it could be.

That all comes with practice though.
Old 12-24-2011 | 11:39 AM
  #28  
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From: Frisco, Texas
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Originally Posted by alloutperform
looks great!!but you will probably bust the corners of your nose up.... the bumper doesn't seem to cover them
Thats one thing Im a little worried about. They're already dented and scratched up so if they take a hit its not that big of a deal. They stack out about a 1/2".
Old 12-24-2011 | 11:39 AM
  #29  
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Originally Posted by dirtmod0
I like it it! good approach angle and the winch is hidden out of the way. I do have a question about the lever, is it hard to reach or easily accessable?
I clocked the handle down, so its easy to get to.
Old 12-24-2011 | 11:41 AM
  #30  
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Originally Posted by ZachsXJ
Looking pretty good, try turning your heat and wire speed up a little bit and bumping your travel speed when welding, should help the beads flush into the base metal a little bit better.

They look okay, definitely getting penetration but the consistency isn't what it could be.

That all comes with practice though.
Will do, thanks for the advice. On flat stuff Im pretty good, but when it comes to tube its hard to stay consistent the whole way around.


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