Just finished my lightbar, I used 1-1/2" heavy tubing, cut, welded, and little grinding! I used the 5" inch slim Pro Comp lights. I mounted it in the factory holes that are in the bumper. Painted it with Rustolium "HAMMERED" paint, a good paint to hide any small imperfection! What do you think?

 

Nicely done.
Clean and neat.

Nitro

 

very nice, clean and simple, i like it.

 

Nice! I'm gonna do that on my Jeep. I like how the tubing is kinda flared where it meets the bumber, it makes a great transition to the bumber. Could you give more details on how it was attached to the bumber?

 

Here's a sketch on how I fab'ed the light bar.

 

That is an awsome idea with the bolt!

 

Nice man. I like it.

 

Awesome touch! You could have easily put them on the bumper but you went the extra mile and made it different! Good job!

 

thats so slick nice fab

 

Thanks!

 

did you make the pipe or was it off something?

 

The tubing was a straight piece, I angle cut it to the right pitch and welded it, I was going to use a tubing bender, but i felt the round bends won't look good. At the bottom I flared out the inside with weld and ground it out smooth. It come out better than I thought it would.

 

Very nice work.
So how much would it cost me to have one built, by you? I've got the money, but not the skill.
I want one, looks good. Nice fab

 

Nice and clean. Good job.

 

what ever degreee final angle you want divide it by to and cut out those 2 degrees on eith side of the pipe. then manually pull the pipe together so the angle meet and reweld. the result will be the final degree you wanted.

2 45 degree angles put together equal a 90. i built my bumper using the same techinique. but yours is WAY cleaner