The start of another chop top
#31
Seasoned Member
Joined: Jul 2012
Posts: 405
Likes: 0
From: Western, Pa (5 mins away from ohio border)
Year: 1999
Model: Cherokee
Engine: straight 6 (4.0L)
Just read your whole roll cage thread, I need to invest in some welding equipment... Then Learn how to use it :-/
#32
Thread Starter
Senior Member
Joined: Oct 2010
Posts: 562
Likes: 0
From: Pagosa Springs, Colorado
Year: 88-ish
Model: Cherokee
Engine: 4.0 I6
Thank you.
I started with just a harbor freight 90amp. It was nothing special but it was fun for little projects and was better then nothing. Decent to learn with and see if you will actually use it enough to justify getting a real welder. I have have eastwood 135 now and it was only $300. It gets the job done and I really like it. My roommate welds for a living and he has used it and few times and said that its not a bad welder for the price. Might be worth looking into.
#33
Thread Starter
Senior Member
Joined: Oct 2010
Posts: 562
Likes: 0
From: Pagosa Springs, Colorado
Year: 88-ish
Model: Cherokee
Engine: 4.0 I6
End Caps
Capped off the ends of the body last night. I didn't want to go straight across and just cap everything so I cut the end caps at a 35* angle and then capped them.
Started with this
Then cut it down like so
Did the same on the other side
Template
Other side again
18 gauge sheet
Other side
Now it looks like this
And a little paint to match
I need to start working on the hatch part again and start boxing the C pillars so I can get it ready to start fabing the window section. I'm getting new doors and box for rocker replacement so I'll probably focus on that for the next week or so before I get back to working on the chop again. And the GF told me she would help me paint so I need to start on that soon while I still have willing help.
Started with this
Then cut it down like so
Did the same on the other side
Template
Other side again
18 gauge sheet
Other side
Now it looks like this
And a little paint to match
I need to start working on the hatch part again and start boxing the C pillars so I can get it ready to start fabing the window section. I'm getting new doors and box for rocker replacement so I'll probably focus on that for the next week or so before I get back to working on the chop again. And the GF told me she would help me paint so I need to start on that soon while I still have willing help.
#34
I cant wait til i have my garage so i can do this to mine. i want to do it with a removable bed topper and an exo-cage. anyways, it's looking great. cant wait to see how it all comes together.
Last edited by BKohs; 04-12-2013 at 11:25 AM.
#37
Seasoned Member
Joined: Jul 2012
Posts: 405
Likes: 0
From: Western, Pa (5 mins away from ohio border)
Year: 1999
Model: Cherokee
Engine: straight 6 (4.0L)
I started with just a harbor freight 90amp. It was nothing special but it was fun for little projects and was better then nothing. Decent to learn with and see if you will actually use it enough to justify getting a real welder. I have have eastwood 135 now and it was only $300. It gets the job done and I really like it. My roommate welds for a living and he has used it and few times and said that its not a bad welder for the price. Might be worth looking into.
I was gonna get an angle grinder first haha don't have much more than a ratchet set screwdrivers, wrenches, ect. (I'm only 20 and just started putting together my tool set)
#38
Thread Starter
Senior Member
Joined: Oct 2010
Posts: 562
Likes: 0
From: Pagosa Springs, Colorado
Year: 88-ish
Model: Cherokee
Engine: 4.0 I6
Thats a good call with that. One of the most used tools I have in the garage. It handy for almost every project. Don't skimp and buy a harbor freight one though. They are crap. If you need to save some cash and still get a good one, go to a pawn shop and pick up a name brand one there. Make sure they have a return policy if the item doesn't work right and go try it out and make sure everything is working right on it.
#39
Senior Member
Joined: Feb 2013
Posts: 812
Likes: 0
From: Kansas City, MO
Year: 1996
Model: Cherokee
Engine: 4.0
Excellent chop going on man. Can't wait to vote for ya in the chop-top COTM shortly.
Are you thinking about mounting the spare in the bed now baja-truck style? Also, what about shortening your roof-rack to only fit over the cab?
Are you thinking about mounting the spare in the bed now baja-truck style? Also, what about shortening your roof-rack to only fit over the cab?
#40
Thread Starter
Senior Member
Joined: Oct 2010
Posts: 562
Likes: 0
From: Pagosa Springs, Colorado
Year: 88-ish
Model: Cherokee
Engine: 4.0 I6
And for now I'm just going to leave the tire carrier on it like it is. It works well and gives me somewhere to put my high lift as well. I might make a cage mount for the spare at some point down the road though. I can't really put it flat in the bed since I have my tool boxes and my air tank back there as well. And behind the driver seats is full of more tools and parts that need to stay in for wheeling trips. And I dont really like the look of the super short roof racks. I'm going to add some cage mounts in the rear to it still and then call it good. I have been considering setting it up with a sort of A frame tent style so the lady and I could just camp up there and not have to worry about setting up a tent when we go camping.
#41
Senior Member
Joined: Feb 2013
Posts: 812
Likes: 0
From: Kansas City, MO
Year: 1996
Model: Cherokee
Engine: 4.0
Thank you! I'm looking forward to going and getting some new wheeling pictures ready for the chop top COTM.
And for now I'm just going to leave the tire carrier on it like it is. It works well and gives me somewhere to put my high lift as well. I might make a cage mount for the spare at some point down the road though. I can't really put it flat in the bed since I have my tool boxes and my air tank back there as well. And behind the driver seats is full of more tools and parts that need to stay in for wheeling trips. And I dont really like the look of the super short roof racks. I'm going to add some cage mounts in the rear to it still and then call it good. I have been considering setting it up with a sort of A frame tent style so the lady and I could just camp up there and not have to worry about setting up a tent when we go camping.
And for now I'm just going to leave the tire carrier on it like it is. It works well and gives me somewhere to put my high lift as well. I might make a cage mount for the spare at some point down the road though. I can't really put it flat in the bed since I have my tool boxes and my air tank back there as well. And behind the driver seats is full of more tools and parts that need to stay in for wheeling trips. And I dont really like the look of the super short roof racks. I'm going to add some cage mounts in the rear to it still and then call it good. I have been considering setting it up with a sort of A frame tent style so the lady and I could just camp up there and not have to worry about setting up a tent when we go camping.
#42
Seasoned Member
Joined: Jul 2012
Posts: 405
Likes: 0
From: Western, Pa (5 mins away from ohio border)
Year: 1999
Model: Cherokee
Engine: straight 6 (4.0L)
Thats a good call with that. One of the most used tools I have in the garage. It handy for almost every project. Don't skimp and buy a harbor freight one though. They are crap. If you need to save some cash and still get a good one, go to a pawn shop and pick up a name brand one there. Make sure they have a return policy if the item doesn't work right and go try it out and make sure everything is working right on it.
#43
CF Veteran
Joined: Jul 2012
Posts: 4,104
Likes: 2
From: San Antonio, TX
Year: 1996
Model: Cherokee
Engine: 4.0L
#44
#45
Thread Starter
Senior Member
Joined: Oct 2010
Posts: 562
Likes: 0
From: Pagosa Springs, Colorado
Year: 88-ish
Model: Cherokee
Engine: 4.0 I6
For the tire carrier I was thinking something like this, though it'd have to be more upright. A swing out member that attached across the back of your cage would be pretty trick, pull a pin and swing it out of the way. Just throwing some ideas out. Awesome fabwork man, keep it up!
This is what I get for not waiting for winter to end before I chopped my top. 3rd storm since I cut the back off. I decided to go play with my big kids camera last night around midnight and came out with this. Nothing special but it was fun.