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Tube Bumper Build - Emphasis on Functional Stinger

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Old 10-13-2011 | 09:02 PM
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Default Tube Bumper Build - Emphasis on Functional Stinger

I'm sure a few of you saw the tube bender station thread I did a few weeks back. That's my buddies shop HLCfab.com and typically he produces Land Rover offroad parts, but we finally got around to making a bumper for the XJ. The idea here was to focus on a functional stinger so I thought why not tie it directly to the frame mounts and bring it from the bottom up. That's just what we did. The main tubing is 1.75" x 0.120" wall DOM with the support tubes for the stinger using 1.50" x 0.188" DOM. The frame mounts and recovery boxes are all 1/4" plate with 1" x 2" recovery points supporting the back plate. The grand total weight is 90.8lbs and uses 6 Gr.8 bolts on each side. The back plate will get a winch behind the cross member shortly, but I've got a pretty serious car project I'm working on so it's gonna have to wait for the moment. The main thing is that I can recover from the front finally and it looks sweet

Every good build starts with a beer, ha.











Still missing tube end caps, the cross tube, the box plates, and recovery points. The stinger main hoop is sleeved inside with 1.50" x 0.188" DOM





I only snapped a couple pictures tonight b/c I was pressed for time, so I'll post more detailed ones tomorrow.




Last edited by s14unimog; 10-13-2011 at 09:25 PM.
Old 10-13-2011 | 09:11 PM
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Bumper looks awesome
Old 10-13-2011 | 09:16 PM
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Wana fab me one lol id pay for materials lol and shipping and total value of product....just saying man that's better then some of the bumpers I see in some mags. Or on here...good job man
Old 10-13-2011 | 09:17 PM
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That is one sweet looking bumper man. Well done!
Old 10-13-2011 | 09:29 PM
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Originally Posted by Tattookid85
Bumper looks awesome
Thanks man!

Originally Posted by UsmclovesXJ
Wana fab me one lol id pay for materials lol and shipping and total value of product....just saying man that's better then some of the bumpers I see in some mags. Or on here...good job man
Thanks for the props, we really tried for something unique and functional. Give Denny a shout and he'll quote ya one. 706-248-2758

Originally Posted by TN_Mike
That is one sweet looking bumper man. Well done!
Old 10-13-2011 | 09:31 PM
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Thanks man I will shoot him a call.
Old 10-13-2011 | 09:42 PM
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that thing turned out pretty nice.
Old 10-14-2011 | 09:31 AM
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Originally Posted by UsmclovesXJ
Thanks man I will shoot him a call.
Do it up!

Originally Posted by mtparker97
that thing turned out pretty nice.
Thanks bud, I'm in love with it! Can't wait to see it in action @ Uwharrie next weekend!

Here are the close ups I promised, sorry for the dew, took these this morning before work.






Last edited by s14unimog; 10-14-2011 at 10:06 AM.
Old 10-14-2011 | 03:04 PM
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wow thats to nice to get scratched up. I'll pay for shipping to my house and I'll throw it on my ride
Old 10-14-2011 | 03:18 PM
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Dude does some clean tube work!
Old 10-14-2011 | 03:56 PM
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Hey man I love your bumper! I have been planning on building a one very similar for a while now. You did one of the best jobs I've seen building it out of tube. In my opinion tube bumpers look the best. Keep up the good work!
Old 10-14-2011 | 04:54 PM
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Looks good. Not really a fan of the squared stinger though.
Old 10-14-2011 | 04:56 PM
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Originally Posted by jcwclm
Looks good. Not really a fan of the squared stinger though.
X2 love the look but IMO I would of done a reg stinger but I like the plate sides and the tube that wraps around the bottom good job
Old 10-14-2011 | 06:20 PM
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Originally Posted by 1ABrian
wow thats to nice to get scratched up. I'll pay for shipping to my house and I'll throw it on my ride
that thing needs scratches from being used as it was built for

Originally Posted by TheCK4x4
X2 love the look but IMO I would of done a reg stinger

seriously why be a sheep? (dont take offince) reg stingers are played out. although i do like a reg stinger as much as the next guy....but i think he did a great job incorperating the square stinger and making it flow with the rest of the bumper and jeep. ive seen some horrible square stingers but this one is very nice.
Old 10-14-2011 | 06:54 PM
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Originally Posted by 1ABrian
wow thats to nice to get scratched up. I'll pay for shipping to my house and I'll throw it on my ride
Haaaaa! You got jokes, lol! It'll pain me to see the first scratch go on but hey, it makes all the next ones that much easier.

Originally Posted by builtnotbought89'
Dude does some clean tube work!
Thanks! Electric over hydraulic ftw.

Originally Posted by HawK_Racing
Hey man I love your bumper! I have been planning on building a one very similar for a while now. You did one of the best jobs I've seen building it out of tube. In my opinion tube bumpers look the best. Keep up the good work!
I appreciate it. I agree too.

Originally Posted by jcwclm
Looks good. Not really a fan of the squared stinger though.
Originally Posted by TheCK4x4
X2 love the look but IMO I would of done a reg stinger but I like the plate sides and the tube that wraps around the bottom good job
Thanks! We thought about a rounded stinger but it wouldn't match anything; this truck looks so great from its square/sharp lines, so it seemed more appropriate.

Originally Posted by mtparker97
that thing needs scratches from being used as it was built forseriously why be a sheep? (dont take offince) reg stingers are played out. although i do like a reg stinger as much as the next guy....but i think he did a great job incorperating the square stinger and making it flow with the rest of the bumper and jeep. ive seen some horrible square stingers but this one is very nice.
It's gonna see some pretty nasty trails next weekend at Uwharrie. I let you know how it fairs. My thoughts exactly.


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