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Welding thread!!!!

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Old 02-04-2014, 07:45 PM
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hey yall, i was planning on cutting out the outer portion of the rear fenders, cutting a bigger wheel well portion on the body and welding some sheetmetal in the gap to expand the wheel wells a little bit. first off, what gauge sheetmetal should i use? i was thinking 16 gauge. and secondly, has anyone here tried low amperage sheet metal welding with a stick welder and small diameter electrodes? i only have a stick welder and know its not ideal for thin metal welding but its all i got. any tips would be appreciated.
Old 02-04-2014, 08:11 PM
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One of my stations at one of manufacturing plants I worked at....

Welding thread!!!!-image-4247047130.jpg



Welding thread!!!!-image-1647959960.jpg

Yes that's a 1,000 lb spool lol
Old 02-04-2014, 08:25 PM
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Originally Posted by ConnerXJ
hey yall, i was planning on cutting out the outer portion of the rear fenders, cutting a bigger wheel well portion on the body and welding some sheetmetal in the gap to expand the wheel wells a little bit. first off, what gauge sheetmetal should i use? i was thinking 16 gauge. and secondly, has anyone here tried low amperage sheet metal welding with a stick welder and small diameter electrodes? i only have a stick welder and know its not ideal for thin metal welding but its all i got. any tips would be appreciated.
Not sure but I think the gauge is 18 and you should use oxy acetylene to weld sheet metal to sheet metal if you are going to butt weld it. If you are just going to overlap and cut holes to weld simulating spot welding you could probably use a stick welder. Just a guess on my part.
Old 02-04-2014, 10:03 PM
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Originally Posted by ConnerXJ
hey yall, i was planning on cutting out the outer portion of the rear fenders, cutting a bigger wheel well portion on the body and welding some sheetmetal in the gap to expand the wheel wells a little bit. first off, what gauge sheetmetal should i use? i was thinking 16 gauge. and secondly, has anyone here tried low amperage sheet metal welding with a stick welder and small diameter electrodes? i only have a stick welder and know its not ideal for thin metal welding but its all i got. any tips would be appreciated.
Best bet would probably drill holes every couple of inches and rosette weld em in. There are other ways of attaching metal to metal though. You could get decorative with pop rivets and seam sealer.
Old 02-05-2014, 06:48 AM
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Originally Posted by ConnerXJ
hey yall, i was planning on cutting out the outer portion of the rear fenders, cutting a bigger wheel well portion on the body and welding some sheetmetal in the gap to expand the wheel wells a little bit. first off, what gauge sheetmetal should i use? i was thinking 16 gauge. and secondly, has anyone here tried low amperage sheet metal welding with a stick welder and small diameter electrodes? i only have a stick welder and know its not ideal for thin metal welding but its all i got. any tips would be appreciated.
I think 18 gauge is what the body sheet metal is. But I did 16 gauge floor pans when I patched mine up. Should work well enough, just make sure you have it all decently put together, that's a lot of material to chop out and not reinforce. With a stick welder though I think you would have a hell of a time. Probably not a good idea unless you are fairly skilled and confident, burn through will be a big issue.
Old 02-05-2014, 05:20 PM
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Thanks for the replies yall! and yeah i know its gonna be a ***** and most likely wont work well... what if i used a small torch and butane tank like this? or would that not be enough heat...? http://www.harborfreight.com/welding...rch-60645.html
Old 02-05-2014, 05:58 PM
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No.. it won't
Old 02-05-2014, 09:39 PM
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Originally Posted by wiggles
No.. it won't
okay, thanks for the response and sorry for the noob questions. i'm not familiar with torch welding at all....
Old 02-06-2014, 01:53 AM
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You guys think it would be that bad to cheap out on the blue flame helmet from HF?
Old 02-06-2014, 01:59 AM
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Originally Posted by ConnerXJ

okay, thanks for the response and sorry for the noob questions. i'm not familiar with torch welding at all....
I hate welding with a flame, big pain
Originally Posted by Tamadrummer
You guys think it would be that bad to cheap out on the blue flame helmet from HF?
I own the red one from there.. I'd like to upgrade but it works as it should.
Old 02-06-2014, 02:42 AM
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Originally Posted by tmj91
Ill play along! ive been welding for about 6 years now, learned in high school shop classes and bought myself a cheap Lincoln Flux core with my first paycheck ever. Been using it for the last 6 years. I have made a TON of projects with this (built 2 derby cars). But ive finally splurged and bought myself a Hobart Handler 140.

PICS!
This is the lincoln weld pak. Ive grown attached to this lil guy.





And the new baby. withmy new helmet, and 155 tank set up. I can already tell im going to love this thing!








OHH and heres my new helmet! Its a Rhino helmet with a HUGE lens. Its so nice how much you can see through it.








How do you like the rhino helmet? I'm looking at the same one to possibly buy
Old 02-06-2014, 09:39 AM
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Speedglas is my favorite! The lens is a little smaller than the rhino.
Old 02-06-2014, 11:25 AM
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Jackson auto darkening helmets is the bomb
Old 02-06-2014, 12:35 PM
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finally. it looks like we're getting away with having a welding questions/BS thread. all we had to do was post pics along with it

glad to see this thread is here to stay
Old 02-06-2014, 12:50 PM
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Little stainless steel Tig reinforcement.

Welding thread!!!!-image-2252462074.jpg


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