Fabrication & builders section. All fabrication posts go here.
XJ/MJ/ZJ/WJ Only projects go here. Questions belong in modified tech.

Welding thread!!!!

Thread Tools
 
Search this Thread
 
Old 12-26-2016, 08:38 AM
  #1996  
CF Veteran
 
caged's Avatar
 
Join Date: Nov 2008
Location: Northern Ontario, Canada
Posts: 7,874
Received 98 Likes on 89 Posts
Year: 1990, 1999, 2000
Model: Cherokee
Engine: 4.0
Default

those are all very nice welders. probably the top three of it's class, so it really comes down to colour. what's your favourite colour?

in all reality, you can't lose with either one. i have a power mig, so, i like red...
Old 12-26-2016, 10:46 AM
  #1997  
::CF Administrator::
 
Rogue4x4's Avatar
 
Join Date: Feb 2011
Location: Blunt, South Dakota
Posts: 14,474
Received 790 Likes on 531 Posts
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Default

Originally Posted by caged
those are all very nice welders. probably the top three of it's class, so it really comes down to colour. what's your favourite colour?

in all reality, you can't lose with either one. i have a power mig, so, i like red...
Agreed...my favorite color is blue, so Miller for me, LOL....but those are all good units. Find out which of those has consumables that are easily available locally, and what the cost is for them. Factor that into your decision...
Old 01-14-2017, 10:03 AM
  #1998  
::CF Administrator::
 
Rogue4x4's Avatar
 
Join Date: Feb 2011
Location: Blunt, South Dakota
Posts: 14,474
Received 790 Likes on 531 Posts
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Default

Some stuff from work...

The arm on this truck was hanging by a thread, so some gusseting was in order to keep it together until the steel to rebuild the arm comes in...
Welding thread!!!!-20170111_184409.jpg

1" thick gussets, using 1/8" 7018, with one root and 3 cover passes...

Welding thread!!!!-20170111_184416.jpg

The skid steer was waiting for me when I walked in yesterday, LOL

Welding thread!!!!-20170113_101436.jpg

Some pics of the crack...went almost all the way around

Welding thread!!!!-20170113_101505.jpg

Welding thread!!!!-20170113_101539.jpg

Made a template

Welding thread!!!!-20170113_112830.jpg

Cut the steel

Welding thread!!!!-20170113_132340.jpg

Added some rosette holes and tacked in place

Welding thread!!!!-20170113_154023.jpg

Rosettes filled in and ground down

Welding thread!!!!-20170113_161156.jpg

First side welded in

Name:  20170113_173522.jpg
Views: 291
Size:  122.7 KB

Top bead

Welding thread!!!!-20170113_175003.jpg

The other side has some hydraulic lines so I had to notch out the plate for the back, but ran out of time...more to come.

On a side note...when you grind/weld Caterpillar yellow, it kinda smells like a mild woman's perfume...odd
Old 01-14-2017, 10:58 AM
  #1999  
CF Veteran
 
XJwonders's Avatar
 
Join Date: Jan 2013
Location: west chester, pa
Posts: 19,216
Likes: 0
Received 40 Likes on 36 Posts
Year: 1999
Engine: 4.0
Default

Your boss must be wondering why you stop every 5 minutes to take a picture all day long, day in, day out.
Old 01-14-2017, 11:58 AM
  #2000  
::CF Administrator::
 
Rogue4x4's Avatar
 
Join Date: Feb 2011
Location: Blunt, South Dakota
Posts: 14,474
Received 790 Likes on 531 Posts
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Default

Originally Posted by XJwonders
Your boss must be wondering why you stop every 5 minutes to take a picture all day long, day in, day out.
I document everything I do for the most part...not gonna work there forever, haha....and, he actually likes that I take pics. Covers our *** if the driver breaks it again.
Old 01-14-2017, 03:53 PM
  #2001  
Seasoned Member
 
TeXJ's Avatar
 
Join Date: Jun 2008
Location: DFW
Posts: 454
Received 29 Likes on 27 Posts
Year: 1997
Model: Cherokee
Engine: 4.0
Default

is the flux core welding on the first pics?
Old 01-14-2017, 07:43 PM
  #2002  
::CF Administrator::
 
Rogue4x4's Avatar
 
Join Date: Feb 2011
Location: Blunt, South Dakota
Posts: 14,474
Received 790 Likes on 531 Posts
Year: 97
Model: Cherokee (XJ)
Engine: 4.6 stroker
Default

Arc process. Flux covered rod. 7018, 1/8" thick. The only flux core we run at work is for hardfacing.
Old 01-14-2017, 09:07 PM
  #2003  
Seasoned Member
 
TeXJ's Avatar
 
Join Date: Jun 2008
Location: DFW
Posts: 454
Received 29 Likes on 27 Posts
Year: 1997
Model: Cherokee
Engine: 4.0
Default

aww ok, i've only been flux core welding with my lil HH140. noticed the white stuff around the welds.
Old 01-15-2017, 12:46 AM
  #2004  
CF Veteran
 
LACK's Avatar
 
Join Date: Oct 2016
Location: CA
Posts: 1,535
Likes: 0
Received 7 Likes on 4 Posts
Year: 1994
Model: Cherokee (XJ)
Default

Originally Posted by roninofako
Arc process. Flux covered rod. 7018, 1/8" thick. The only flux core we run at work is for hardfacing.
Gotta love some 7018's. Nice work.
Old 01-15-2017, 03:38 PM
  #2005  
No, I don't lick fish.
 
Basslicks's Avatar
 
Join Date: Mar 2011
Location: Northern Kentucky
Posts: 11,167
Received 21 Likes on 20 Posts
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default

Nice work, Roni. Nothing out of the ordinary for you though lol
Old 01-17-2017, 07:33 PM
  #2006  
CF Veteran
 
LACK's Avatar
 
Join Date: Oct 2016
Location: CA
Posts: 1,535
Likes: 0
Received 7 Likes on 4 Posts
Year: 1994
Model: Cherokee (XJ)
Default

Just finished off a 10# spool of Hobart .030 wire (er70s6), picked up a 12# spool of Lincoln L56 .030. Let's see if I can tell the difference, im thinking the only difference ill see is the weight in my wallet.
Old 01-18-2017, 10:10 AM
  #2007  
Senior Member
 
CherokeeHoonigan's Avatar
 
Join Date: Nov 2014
Location: Lennox/Sioux Falls South Dakota
Posts: 892
Likes: 0
Received 4 Likes on 4 Posts
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0 liter inline 6
Default

Just about to weld again for the first time in well over a year. should be interesting to make a few skill weld passes.
Old 01-18-2017, 10:21 AM
  #2008  
CF Veteran
 
XJwonders's Avatar
 
Join Date: Jan 2013
Location: west chester, pa
Posts: 19,216
Likes: 0
Received 40 Likes on 36 Posts
Year: 1999
Engine: 4.0
Default

Welding thread!!!!-image-2147795948.jpg

They wanted socket head screws that uses 3/8 Allen wrench but with metric threads so they cut metric threaded rods to size, turned the ends to fit in the socket heads that were cut off from bolts.

The welds are 1/16" wide using .030 stainlsss steel wire rod on the TIG.

The ruler for comparison
Old 01-18-2017, 10:43 AM
  #2009  
CF Veteran
 
LACK's Avatar
 
Join Date: Oct 2016
Location: CA
Posts: 1,535
Likes: 0
Received 7 Likes on 4 Posts
Year: 1994
Model: Cherokee (XJ)
Default

Originally Posted by CherokeeHoonigan
Just about to weld again for the first time in well over a year. should be interesting to make a few skill weld passes.
Its like riding a bike, youll pick it back up in no time.
Old 01-19-2017, 07:12 AM
  #2010  
No, I don't lick fish.
 
Basslicks's Avatar
 
Join Date: Mar 2011
Location: Northern Kentucky
Posts: 11,167
Received 21 Likes on 20 Posts
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default

JB Weld on my latest project.... does that count?


Click for full res



Originally Posted by XJwonders
Attachment 298261

They wanted socket head screws that uses 3/8 Allen wrench but with metric threads so they cut metric threaded rods to size, turned the ends to fit in the socket heads that were cut off from bolts.

The welds are 1/16" wide using .030 stainlsss steel wire rod on the TIG.

The ruler for comparison
Jeeeese! That's some good precision stuff, man!


Quick Reply: Welding thread!!!!



All times are GMT -5. The time now is 08:23 AM.