Fabrication & builders section. All fabrication posts go here.
XJ/MJ/ZJ/WJ Only projects go here. Questions belong in modified tech.

Welding thread!!!!

Thread Tools
 
Search this Thread
 
Old 02-23-2017, 07:30 AM
  #2131  
Junior Member
 
Smokey_bearme's Avatar
 
Join Date: Nov 2015
Location: central maine
Posts: 56
Likes: 0
Received 0 Likes on 0 Posts
Year: 1991
Model: Cherokee
Engine: 4.0
Default



welded up some clevis mounts for front bumper what do you guys think used works 250amp welder for the first time

Last edited by Smokey_bearme; 02-23-2017 at 07:34 AM.
Old 02-23-2017, 07:04 PM
  #2132  
CF Veteran
 
5-Speed's Avatar
 
Join Date: Dec 2016
Location: SoCal
Posts: 3,494
Received 392 Likes on 310 Posts
Year: 1987
Model: Cherokee (XJ)
Default

Finally an aluminum picture! This is when I welded my throttle body adapter to my blower. Love me some aluminum.

Old 02-23-2017, 07:13 PM
  #2133  
CF Veteran
 
bad_idea's Avatar
 
Join Date: Apr 2016
Location: Pasquotank, NC
Posts: 1,733
Likes: 0
Received 31 Likes on 26 Posts
Year: 1990
Model: Cherokee
Engine: 4.0
Default

Originally Posted by Smokey_bearme
welded up some clevis mounts for front bumper what do you guys think used works 250amp welder for the first time
Those welds don't look great. You asked. Doesn't look like you got great penetration. Will likely hold, but I wouldn't chance it. The toe on the plate is not uniform, almost looks like there is some roll over. The toe on the clevis has some undercut. I would suggest you grind that weld down some and run another pass over it. Looks like more heat and slower travel will burn it in better.
Old 02-23-2017, 08:05 PM
  #2134  
Seasoned Member
 
StuckBuck's Avatar
 
Join Date: Mar 2015
Location: Oregon
Posts: 473
Likes: 0
Received 7 Likes on 6 Posts
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0 I6
Default

Originally Posted by Smokey_bearme
welded up some clevis mounts for front bumper what do you guys think used works 250amp welder for the first time
I know you didn't ask for help but your gettin it anyways

Although there is some present, I wouldn't say you have enough cold lap or undercut to call this weld un-sound. Not enough to grind it out and restart anyway, it will hold. But next time try shortening up the travel distance per weave if that makes sense.


So if this represents your weave....

Try this.

Shorter travel distance between weaves. Your actual travel speed looks fine, you need more weaves per inch. By doing this it will clean up the toe edges and get rid of that "saw tooth" look if you will.

I know my visual aids are crude but bear with me, I'm a pipe welder not an IT Tech. That's the best I could do.

The red lines represent the toe edge of the weld, black lines are the path of the electrode. By bringing the outer most points of the weave closer together it will smooth out the toes of the weld. Which in turn will give you a stronger, more appealing weld.


Bad(ish):

Good:


Like I said I don't think you should grind out and start over. I would be amazed if it didn't hold. Its not like they are pulling out a dump truck, but next time try this^
Old 02-23-2017, 08:21 PM
  #2135  
Seasoned Member
 
StuckBuck's Avatar
 
Join Date: Mar 2015
Location: Oregon
Posts: 473
Likes: 0
Received 7 Likes on 6 Posts
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0 I6
Default

I don't know where my pictures went but here's the pics that were supposed to be in there. They are in order and numbered.

Edit: I don't know why my pictures aren't posting, I've never had this problem. Guess you'll have to use your imagination. Sorry I tried.

Last edited by StuckBuck; 02-23-2017 at 08:26 PM.
Old 02-23-2017, 08:36 PM
  #2136  
CF Veteran
 
5-Speed's Avatar
 
Join Date: Dec 2016
Location: SoCal
Posts: 3,494
Received 392 Likes on 310 Posts
Year: 1987
Model: Cherokee (XJ)
Default

I cant see any pictures either... everything from my last post and before is fine. Anything after, not so much
Old 02-23-2017, 08:42 PM
  #2137  
Seasoned Member
 
StuckBuck's Avatar
 
Join Date: Mar 2015
Location: Oregon
Posts: 473
Likes: 0
Received 7 Likes on 6 Posts
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0 I6
Default

Originally Posted by 5-Speed
I cant see any pictures either... everything from my last post and before is fine. Anything after, not so much
I think its a problem on my end. Oh well I guess I'll get over it. Life's a ***** and then ya die. (die poor and lonely with too many jeeps)
Old 02-23-2017, 09:27 PM
  #2138  
CF Veteran
 
5-Speed's Avatar
 
Join Date: Dec 2016
Location: SoCal
Posts: 3,494
Received 392 Likes on 310 Posts
Year: 1987
Model: Cherokee (XJ)
Default

Are you using the built in picture uploader?
Old 02-23-2017, 11:21 PM
  #2139  
Seasoned Member
 
StuckBuck's Avatar
 
Join Date: Mar 2015
Location: Oregon
Posts: 473
Likes: 0
Received 7 Likes on 6 Posts
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0 I6
Default

Originally Posted by 5-Speed
Are you using the built in picture uploader?
Nah I've never needed too but maybe it's time to start.
Old 02-23-2017, 11:50 PM
  #2140  
CF Veteran
 
LACK's Avatar
 
Join Date: Oct 2016
Location: CA
Posts: 1,535
Likes: 0
Received 7 Likes on 4 Posts
Year: 1994
Model: Cherokee (XJ)
Default

This most definitely welding related. The best metabo grinder video you'll ever watch.

Caution: Strong language.

Old 02-24-2017, 12:40 AM
  #2141  
CF Veteran
 
5-Speed's Avatar
 
Join Date: Dec 2016
Location: SoCal
Posts: 3,494
Received 392 Likes on 310 Posts
Year: 1987
Model: Cherokee (XJ)
Default

Originally Posted by StuckBuck
Nah I've never needed too but maybe it's time to start.
That was your sign. Its time. Just click the little mountain picture and get it over with. There is no going back
Old 02-24-2017, 12:52 AM
  #2142  
CF Veteran
 
5-Speed's Avatar
 
Join Date: Dec 2016
Location: SoCal
Posts: 3,494
Received 392 Likes on 310 Posts
Year: 1987
Model: Cherokee (XJ)
Default

Originally Posted by LACK
This most definitely welding related. The best metabo grinder video you'll ever watch.

Caution: Strong language.

https://www.youtube.com/watch?v=hTqv4mfKYEE
Thats one of the most important tools right there! I dont know what I would do without my grinder. I use it for everything
Old 02-24-2017, 12:53 AM
  #2143  
Seasoned Member
 
StuckBuck's Avatar
 
Join Date: Mar 2015
Location: Oregon
Posts: 473
Likes: 0
Received 7 Likes on 6 Posts
Year: 2000
Model: Cherokee (XJ)
Engine: 4.0 I6
Default

Originally Posted by 5-Speed
That was your sign. Its time. Just click the little mountain picture and get it over with. There is no going back
Alright ill take your word for it
Old 02-24-2017, 01:59 AM
  #2144  
CF Veteran
 
LACK's Avatar
 
Join Date: Oct 2016
Location: CA
Posts: 1,535
Likes: 0
Received 7 Likes on 4 Posts
Year: 1994
Model: Cherokee (XJ)
Default

Originally Posted by 5-Speed
Thats one of the most important tools right there! I dont know what I would do without my grinder. I use it for everything
Grinder and paint makes up for the welder I aint.
Old 02-24-2017, 05:52 AM
  #2145  
CF Veteran
 
chipmaker's Avatar
 
Join Date: Feb 2013
Location: Belton S.C.
Posts: 1,286
Likes: 0
Received 1 Like on 1 Post
Year: 1998
Model: Cherokee
Engine: 4.0
Default

He who doesn't know how to weld, knows how to grind.


Quick Reply: Welding thread!!!!



All times are GMT -5. The time now is 10:24 AM.