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Old 08-06-2015, 06:54 PM
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Slow down and work your puddle. Looks like your moving way too fast and watching the flux puddle and not the actual weld.
Old 08-06-2015, 06:59 PM
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Originally Posted by XJPat
thanks but I already watched that video yesterday. He has a bunch of great videos
Old 08-06-2015, 07:01 PM
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Originally Posted by chipmaker
Slow down and work your puddle. Looks like your moving way too fast and watching the flux puddle and not the actual weld.
alright, I'll try that. One thing that I noticed is that when welding my welder doesn't have that smooth buzzing sound like the videos I watch, it sound more like one of those fire crackers and makes a bunch of popping and the torch feels ruff while welding too. Also, I just had the torch completely rebuilt by snap on, so I know it's not the liner. Could it be the welder that's causing these ugly welds? Wire slipping?

Last edited by 93XJeeper; 08-06-2015 at 07:04 PM.
Old 08-06-2015, 07:33 PM
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Originally Posted by 93XJeeper
alright, I'll try that. One thing that I noticed is that when welding my welder doesn't have that smooth buzzing sound like the videos I watch, it sound more like one of those fire crackers and makes a bunch of popping and the torch feels ruff while welding too. Also, I just had the torch completely rebuilt by snap on, so I know it's not the liner. Could it be the welder that's causing these ugly welds? Wire slipping?
Very well could be. Check the tension on your wire feed and make sure your using the proper groove in the feed wheel for the size of wire your running.
Old 08-06-2015, 08:18 PM
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yup, check wire tension and also try to have it so the whip is as straight as possible, any bends may bind the wire.

and keep your tip clean. i use nozzle spray to keep the splatter away.
Old 08-06-2015, 08:55 PM
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All the above. Make sure you've got a good ground contact, and slow down. This is a practice scrap, just let it burn in till you get a puddle & then start moving. Try to burn a hole right through the plate, lol. It'll give you a good feel of where the metal is going to let you go.

You're starting to get fairly decent penetration, that's good. Just go slow and keep it moving, you'll get it.
Old 08-06-2015, 09:00 PM
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Thanks everyone, I'll check out my ground and make sure the wire isn't slipping tomorrow. I'll also go much slower, Then I'll update with some fresh pics!
Old 08-06-2015, 11:41 PM
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All of the above, keep playing with it, once you figure out your settings, tension, and working speed you'll be going at it in no time. How thick is the steel? Give your puddle time to form, then watch what the puddle does. PRACTICE PRACTICE PRACTICE....

So I was able to finish the pusher today. Added some triangulation to the wings, just thought it was a weak spot that needed adressing now, rather than later.

Welding thread!!!!-20150806_113514c-r.jpg

Welding thread!!!!-20150806_113520c-r.jpg

Welding thread!!!!-20150806_113529c-r.jpg

Welding thread!!!!-20150806_113536c-r.jpg

Welding thread!!!!-20150806_113547c-r.jpg

Also weighed it. 629 lbs. It's a beast, LOL
Old 08-07-2015, 12:48 AM
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Originally Posted by roninofako
All of the above, keep playing with it, once you figure out your settings, tension, and working speed you'll be going at it in no time. How thick is the steel? Give your puddle time to form, then watch what the puddle does. PRACTICE PRACTICE PRACTICE....

So I was able to finish the pusher today. Added some triangulation to the wings, just thought it was a weak spot that needed adressing now, rather than later.

Attachment 274433

Attachment 274434

Attachment 274435

Attachment 274436

Attachment 274437

Also weighed it. 629 lbs. It's a beast, LOL
Job well done.
Old 08-07-2015, 12:53 AM
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Why I would even say it looks "meaty",
Old 08-07-2015, 05:21 AM
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Hot damn Ronin, that is a monster! Looks great man!
Old 08-07-2015, 06:47 AM
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Looks good! Let's how long it takes those operators to beat it up.
Old 08-07-2015, 09:32 AM
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Originally Posted by ftwelder
I used to do do more heavy duty stuff and even know how to stick weld, though I am a bit out of practice at this point. I did weld a bicycle fork yesterday and it was a hoot. Fork it by barnstormerbikes, on Flickr
WOW! That looks like it came from the factory!

Originally Posted by roninofako
Lookin' REAL nice...TIG?

Worked on the pusher some more today, got it almost done, but didn't take pics as I was continuously getting called off to other issues. Got the plastic protector on the bottom, with a cover plate to sandwich it, it came out pretty sweet...then I decided there were a couple areas that needed reinforcement, so I started that, but didn't finish, got one side cut, placed and tacked in, will do the other side tomorrow. Pics will follow. It is looking badass. My boss even came and told me it was killer!
Originally Posted by TwistedWrench
Always nice to hear isn't it? My boss is a good guy over all, but doesn't really get that a "thank you" or "good job" can go a long way sometimes. He called me into the office yesterday, and I'm thinking 'great, what'd I do now?'

Joe, honestly I was a bit hesitant about that front end project. But I gotta tell you man, you knocked that out of the park. Came out really good.

Well hell, alright!




This pic aughta be a sticky, lol. "Stack of dimes 101"

That my friends is how it's done, very nice sir.

Heck yeah man. I think bosses seldom realize how far an "attaboy" goes. It may seem trivial, but it's always good to know that you're on the right track in your work.

Originally Posted by ftwelder
yup TIG on .065 wall 4130. Thanks..back in the late 70's I welded 130 Mongoose BMX forks a day for a couple of years straight. That was helpful.
Well, that makes sense! lol

Originally Posted by roninofako
All of the above, keep playing with it, once you figure out your settings, tension, and working speed you'll be going at it in no time. How thick is the steel? Give your puddle time to form, then watch what the puddle does. PRACTICE PRACTICE PRACTICE....

So I was able to finish the pusher today. Added some triangulation to the wings, just thought it was a weak spot that needed adressing now, rather than later.

Attachment 274433

Attachment 274434

Attachment 274435

Attachment 274436

Attachment 274437

Also weighed it. 629 lbs. It's a beast, LOL
WOW!!!! Okay, if you guys have followed any of my conversations, you know I'm not one to use profanity... but that sir, is BAD. ***.
Old 08-07-2015, 09:59 AM
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Thanks all!
Old 08-07-2015, 11:14 AM
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Default Welding thread!!!!

Originally Posted by roninofako
Thanks all!
Good job! Now come and work for me, I ll praise you all u want... Lol


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