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XJ Front Custom HP Dana 44 Build

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Old 10-19-2012, 10:39 AM
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Anyone have first hand experience with RCV "CV" axle shafts? They're at or near the same price as alloy shafts and 300M u-joints.
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Old 10-19-2012, 11:47 AM
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Originally Posted by flexin91xj
Anyone have first hand experience with RCV "CV" axle shafts? They're at or near the same price as alloy shafts and 300M u-joints.
Try talking with RoyalXJ. I know he used them in his last axle build. Can't remember if it was a D44 or a D60 though.

Edit: Did some digging and found out it was a '78 Ford F-250 HP D44

Last edited by JerseyJeeper; 10-19-2012 at 11:53 AM.
Old 10-19-2012, 12:27 PM
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He had issues with the stub shafts being the wrong length, but I believe it was RCVs fault and they corrected it.
Old 10-19-2012, 02:44 PM
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Originally Posted by flexin91xj
Anyone have first hand experience with RCV "CV" axle shafts? They're at or near the same price as alloy shafts and 300M u-joints.


No they are not.. they are over 1100 to the door, my nitro shafts with 300m joints and solid driveflange was only 925


THey are Ultra nice. when do the rear steer on my truggy I plan on running them though.
Old 10-20-2012, 10:15 AM
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Just came across this thread. Thought id throw in my input on having a D44! Its a 79 Hp from an f150. I put 4.88 gears and a spool. I'm running 37s. Its been going for about a year. I ran it with stock shafts til I broke them. I also just have standard warn hubs, and haven't broken any. I upgrated to alloy USA joints and shafts, and I haven't broken a shaft yet. But did break one joint. It bent the ears on the shaft but didn't break. I just bent em back and kept using it. I like the 44, I am pretty hard on it too. I think with running 37s you'll be pretty safe with a built setup. Enjoy!!
Old 10-20-2012, 04:17 PM
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I know yours is a lil different then mine. but here is a pic of mine with my new to me Hydro assist tacked in place

Old 10-20-2012, 07:23 PM
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that bumper is pretty sick.. do you have any dimensions for it? don't mean to get off topic.. also that axle is going to be pretty ****ing sweet when your done
Old 10-21-2012, 11:04 PM
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How come you went with chevy outter and not ford? How was it pressing in those ball joints? I need to do them on my 44 but havent had time yet, not looking forward to it at all!!

Those crane knuckles are sweet. there local here in Denver and I know Josh really well. Hang out in there shop all the time. Great guys there and build top grade parts!
Old 10-22-2012, 04:22 AM
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I know I did it cause you can find Chevy/Waggy STub shafts and parts everywhere.
Old 10-22-2012, 07:11 AM
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Chevy outers are way cheaper than Ford stuff
Old 10-22-2012, 08:14 AM
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Originally Posted by flexin91xj
Anyone have first hand experience with RCV "CV" axle shafts? They're at or near the same price as alloy shafts and 300M u-joints.
I don't personally run RCVs but have a lot of friends that do. I've never seen one fail.

I'd go with RCVs at this point. You're building a bullet proof axle. Might as well buy bullet proof shafts.
Old 10-22-2012, 12:54 PM
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Originally Posted by PingPong
I know yours is a lil different then mine. but here is a pic of mine with my new to me Hydro assist tacked in place

That looks good! That's exactly how I wanna do my steering except for the custom track-bar and mount. Im noticing now that I'm gonna have to use a flatter power steering arm to get the drag-link parallel with my stock track-bar setup.
Did you use 3/4" heims for the tie-rod ends? What size did you use for your drag-link ends?
Old 10-22-2012, 01:01 PM
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Originally Posted by XJ607
that bumper is pretty sick.. do you have any dimensions for it? don't mean to get off topic.. also that axle is going to be pretty ****ing sweet when your done

Logan's Metal Products is who I bought the bumper from. Here's the link http://www.logansmetals4x4.com/
Their prices beat everyone else who makes XJ bumpers and their stout!
Old 10-23-2012, 11:54 AM
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Originally Posted by PingPong
I know I did it cause you can find Chevy/Waggy STub shafts and parts everywhere.
Well if you already have ford stubs can you use them with chevy knuckles? I have a whole ford set up right now, and just picked up chevy knuckles to make high steer. I don't want to buy new stub shafts if I can just use my ford since there Yukon shafts
Old 10-23-2012, 02:08 PM
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Originally Posted by Jeepfreak1020
Well if you already have ford stubs can you use them with chevy knuckles? I have a whole ford set up right now, and just picked up chevy knuckles to make high steer. I don't want to buy new stub shafts if I can just use my ford since there Yukon shafts
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