Modified XJ Cherokee Tech XJ (84-01)
All modified tech questions. If it modifies your XJ beyond stock parts ask it here.
Sponsored by:
Sponsored by:

Does condition/age matter in an 8.25 axle swap if regearing?

Thread Tools
 
Search this Thread
 
Old 12-20-2022, 10:28 AM
  #1  
Newbie
Thread Starter
 
kayakbrian's Avatar
 
Join Date: Dec 2022
Location: Oregon
Posts: 17
Received 2 Likes on 2 Posts
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0
Default Does condition/age matter in an 8.25 axle swap if regearing?

Getting ready to lift and regear next week, and because we use this as an overland rig (only moderate wheeling but HEAVILY loaded) it seems like a good idea to switch out the D35. Problem is that Cherokees are popular here and they get stripped quickly (Portland OR). So far I've found one 8.25 axle from a 98 that can be shipped to me for 450 but I can't see it and I don't know the milage of the vehicle. There are a few on eBay with similar price but I don't know the milage on those either. Then there is the gem in the photos below (I think this is a later model with the 29 spline?), at the local pick n pull with a few damaged studs for 230 bucks. Don't care at all about the cost differences, it's tiny compared to the build cost. So, my question is: does the age and condition of the axle matter at all if it's going to get new seals and gears? Drums are rusty but the axle isn't. Should I be looking for a lower milage axle? Also, sorry for being ignorant but is that dimple on the top of the axle the breather? I can't figure out what that is but it's got some welding slag stuck around it so I just want to make sure it's actually supposed to be there. First time doing this so I don't want to make dumb choices! Thanks.

















Old 12-20-2022, 10:53 AM
  #2  
CF Veteran
 
00t444e's Avatar
 
Join Date: Nov 2015
Location: Southern OH
Posts: 3,620
Received 461 Likes on 374 Posts
Year: 1997
Model: Cherokee(XJ)
Engine: 4.0
Default

As long as the housing isn't bend or damaged it is fine.
The following users liked this post:
PJB (12-20-2022)
Old 12-21-2022, 07:24 AM
  #3  
Seasoned Member
 
vroomvroom's Avatar
 
Join Date: Jul 2019
Location: North Carolina
Posts: 417
Received 96 Likes on 73 Posts
Year: 1996
Model: Cherokee (XJ)
Engine: 4.0 I6
Default

Like said above, anything that isn't bent should work. Doesn't matter whether the 8.25 is the 27 spline or 29 spline version.

Might as well go ahead and swap in the rear disc brake setup. You are right there at it anyway and it isn't too much more work. Just an idea.
The following 2 users liked this post by vroomvroom:
OptionXIII (12-21-2022), PJB (12-21-2022)
Old 12-23-2022, 08:57 AM
  #4  
Banned
 
Gordon Mayer's Avatar
 
Join Date: Dec 2022
Posts: 7
Likes: 0
Received 1 Like on 1 Post
Default

Originally Posted by kayakbrian
Getting ready to lift and regear next week, and because we use this as an overland rig (only moderate wheeling but HEAVILY loaded) it seems like a good idea to switch out the D35. Problem is that Cherokees are popular here and they get stripped quickly (Portland OR). So far I've found one 8.25 axle from a 98 that can be shipped to me for 450 but I can't see it and I don't know the milage of the vehicle. There are a few on eBay with similar price but I don't know the milage on those either. Then there is the gem in the photos below (I think this is a later model with the 29 spline?), at the local pick n pull with a few damaged studs for 230 bucks. Don't care at all about the cost differences, it's tiny compared to the build cost. So, my question is: does the age and condition of the axle matter at all if it's going to get new seals and gears? Drums are rusty but the axle isn't. Should I be looking for a lower milage axle? Also, sorry for being ignorant but is that dimple on the top of the axle the breather? I can't figure out what that is but it's got some welding slag stuck around it so I just want to make sure it's actually supposed to be there. First time doing this so I don't want to make dumb choices! Thanks.











Good luck buddy ! I'm more of curious about the future of this project

Last edited by Gordon Mayer; 12-23-2022 at 02:09 PM.
Old 12-23-2022, 11:20 AM
  #5  
Senior Member
 
Corky's Avatar
 
Join Date: Dec 2018
Location: Harrisburg,Pa.
Posts: 702
Received 374 Likes on 268 Posts
Year: 1999
Model: Cherokee (XJ)
Engine: 4.0L
Default

I bet that rear would clean up nicely it doesn't look pitted or heavily rusted... Something you don't get to see often in this area at the boneyards .. If you had your choice of rears at the same location you could pull the axles and check the bearing surface for wear...Possibly changing them out for the perfect rear to buy... But chances are it'll be fine...
Old 01-01-2023, 10:35 AM
  #6  
Seasoned Member
 
BwanaBob's Avatar
 
Join Date: Jan 2013
Location: Ivory Coast, west Africa
Posts: 352
Received 33 Likes on 26 Posts
Year: 1998
Model: Cherokee (XJ)
Engine: Toyota 2.4l diesel non-turbo
Default

It still has the rear sway bar so it probably hasn't seen much rough off-road. Get the
driveshaft, too, while you are at it, since it is an inch shorter than the one you have with
the D35. Maybe the u-bolts and plates, and the main and second leaves, too, unless
you are getting a new lift kit.

Putting rear discs on now is a great idea.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Gaverot
Jeep Builds
41
05-03-2024 12:10 AM
EuroJeep
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
7
09-12-2021 07:15 PM
ahuf
Cherokee Chat
16
03-03-2013 09:58 AM
sthon
Jeep Builds
20
05-06-2012 02:10 AM
brian dupree
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
7
08-10-2009 05:36 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 


Quick Reply: Does condition/age matter in an 8.25 axle swap if regearing?



All times are GMT -5. The time now is 09:12 AM.