Modified XJ Cherokee Tech XJ (84-01)
All modified tech questions. If it modifies your XJ beyond stock parts ask it here.
Sponsored by:
Sponsored by:

rear pinion seal

Thread Tools
 
Search this Thread
 
Old 05-23-2011 | 09:09 AM
  #1  
lolz_jeep's Avatar
Thread Starter
Senior Member
 
Joined: Apr 2011
Posts: 563
Likes: 0
From: Lima Ohio
Year: 1996
Model: Cherokee
Engine: 4.0 HO
Default rear pinion seal

I need to do the rear pinion seal on my 8.25 can i just mark the yoke an pull it off with out effecting the crush sleve
Old 05-23-2011 | 10:55 AM
  #2  
ct67_72's Avatar
Former Sponsor
 
Joined: May 2010
Posts: 2,181
Likes: 0
From: meriden Ct
Year: 2000
Model: Cherokee
Engine: 4.0
Default

you can pull it off without affecting it but it needs to be reinstalled correctly. It doesnt take much to over torque the crush sleeve. You may also need a puller to get the yolk off. I had to hammer the pinion out to get the yolk off (while installing gears) a 2 jaw would be perfect.
reinstall it and just go very slow, pull the yolk in and out and tighten it very carefully until there is no play in the pinion.
what I do it tighten it until all the play is gone but there is no additional resistance to turn the pinion, I consider this 0 lash 0 preload. From there I very slowly tighten the nut until I can just feel a difference in preload turning the pinion. which is usually maybe a 1/16 or less of a turn.
Make sure to use a new pinion nut and some locktite. the nut isnt really torqued so thats what you are relying on to keep it tight.
Old 05-23-2011 | 12:32 PM
  #3  
lolz_jeep's Avatar
Thread Starter
Senior Member
 
Joined: Apr 2011
Posts: 563
Likes: 0
From: Lima Ohio
Year: 1996
Model: Cherokee
Engine: 4.0 HO
Default

thats what i thought i was just makin sure thank you!
Old 05-23-2011 | 02:41 PM
  #4  
jth877's Avatar
Member
 
Joined: Sep 2009
Posts: 150
Likes: 0
From: Albany/Saratoga, NY
Year: 1999 Stone White
Model: Cherokee
Engine: 4.0
Default

I did my seal last year. I scribed a mark on the end of the shaft and onto the nut. When reinstalling the nut I went about 1/8" PAST the mark to insure proper preload.

The reason why my pinion seal was leaking? It was a D35 seal on an 8.25 axle. No, I didn't do it. When the PO put gears in, his mechanic did it.
Old 05-23-2011 | 07:27 PM
  #5  
mprmnc's Avatar
Newbie
 
Joined: Apr 2011
Posts: 28
Likes: 0
From: Montrose, CO
Model: Cherokee
Default

The proper way is to measure your turning torque before disassembly, then making sure you reach that same turning torque when you reassemble.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
t.mcginley.jr
Jeep Builds
105
01-31-2024 05:58 PM
denverXJ
Cherokee Chat
8
10-23-2018 05:36 PM
MidwestNick
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
10
02-28-2016 03:05 AM
canada_man
Stock XJ Cherokee Tech. All XJ Non-modified/stock questions go here
0
09-04-2015 12:05 PM

Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 



All times are GMT -5. The time now is 08:53 AM.