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The test fit went perfectly and I'm really happy with the results.
0
2024/06/11 19:05:36
114990
Now to start on the rear section.
0
2024/06/11 19:04:57
114990
Obviously I had some extra rust to remove in the rear but that will get played in with 16 gauge mild steel.
0
2024/06/11 19:04:03
114990
Tada!! It's pretty amazing seeing it all installed like this. It's just so beautiful!
0
2024/06/11 19:02:36
114990
All cleaned up and ready to test fit the new floor pan.
0
2024/06/11 19:01:59
114990
Full view of all the metal cut out..
0
2024/06/11 19:00:38
114990
Obviously I still have a little more to remove but most of the remaining rust hasn't rotted too bad so I may be able to keep some of it as is. I've got POR-15 to stop it from rusting more!
0
2024/06/11 18:59:55
114990
Expanded view with the rocker panel repair.
0
2024/06/04 17:55:33
114990
The flap disk made most of my mistakes go away.
0
2024/06/04 17:55:26
114990
An old patch from a previous owner... Wonder what it's covering!
0
2024/06/04 17:55:19
114990
Just vacuumed a pound of dirt off it.
0
2024/06/04 17:55:11
114990
Expanded view of the new patches.
0
2024/06/04 17:55:04
114990
I accidentally cut too deep on the rocker panel and need to repair it.
0
2024/06/04 17:54:57
114990
It was super thin so I had to be extremely careful but I was able to get some good welds down.
0
2024/06/04 17:54:49
114990
The leaf spring hanger has sky lights.
0
2024/06/04 17:54:43
114990
First patch welded on both sides. This one went on well and I cleaned it and welded some areas I missed after this picture.
0
2024/06/04 17:54:38
114990
This second patch looks okay but their is a finger gap in that corner between the new floor pan and the patch.
0
2024/06/04 17:54:28
114990
I'll need to take out this little wall to repair the steel.
0
2024/06/04 17:54:19
114990
0
2024/06/04 17:54:11
114990
The fit is pretty crisp minus the top left corner having a massive gap.
0
2024/06/04 17:54:02
114990
That seems about right. Massive holes and tons of rot. Now you can see my leaf spring hanger from the top side.
0
2024/06/04 17:53:55
114990
The rust from the fuse block is most concerning and I'll need to be very careful when cleaning and treating it.
0
2024/05/28 13:49:25
114990
I still have some work to do on the firewall but hopefully the rust is more cosmetic so I don't have to get more creative.
0
2024/05/28 13:48:36
114990
Good fitment on the transmission tunnel side. I'm buying new hardware for the transfer case linkage. The bottom 2 bolts were rusted to death.
0
2024/05/28 13:47:47
114990
0
2024/05/28 13:47:05
114990
I'm going to have to get more creative to repair this section below the fuse block. I have plenty of scrap steel for this part though.
0
2024/05/28 13:45:29
114990
Just another angle of the finished removal.
0
2024/05/28 13:44:37
114990
After a tremendous amount of work this was the final result and I'm very happy with it.
0
2024/05/28 13:44:00
114990
You can see the method I used here tracing the new floor pan and drilling out the spot welds I left a half inch of over hang for the new pan.
0
2024/05/28 13:42:31
114990
This was about half way through gutting the old floor pans out.
0
2024/05/28 13:41:44
114990
0
2024/05/28 13:41:02
114990
Love the fitment of these new floor pans.
0
2024/05/28 13:40:29
114990
I'm happy the cargo area isn't all that rusty but the passenger quarter panel had about 2" of standing water in it after sitting in this garage dry for 3 weeks.
0
2024/05/28 13:39:51
114990
Old non C clip Dana 35 (3:07 gear)
0
2024/05/21 20:08:15
114990
This is the passenger rear. The side that has my lead spring hanger rotting.
0
2024/05/21 20:07:24
114990
Passenger side clearly got the worst of it.
0
2024/05/21 20:06:33
114990
Got the rear as well luckily!
0
2024/05/21 20:05:42
114990
Test fitting new floor pans and I'm extremely happy with the fit.
0
2024/05/21 20:05:06
114990
Newly refreshed Ford 8.8 with Eaton TrueTrac and Yukon 4:11 gears
0
2024/05/21 20:04:28
114990
Driver side had a Flintstones vibe
0
2024/05/21 20:03:34
114990
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